https://www.avient.com/sites/default/files/2021-04/versaflex-computer-mouse-case-study.pdf
© 2021, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about Versaflex™ TPEs, contact
Avient at +1.844.4AVIENT (1.844.428.4368)
or visit us at avient.com.
THE SOLUTION
Based on earlier successful projects, the OEM design
team again turned to Avient for its unparalleled
portfolio of materials, ranging from specialty polymers
to thermoplastic elastomers (TPEs).
To meet the manufacturer’s goals for the mouse grip,
a clear TPE overmolding material, GLS Versaflex™, was
formulated for improved ergonomics and comfort,
strong chemical resistance, and excellent bonding to
the ABS substrate.
https://www.avient.com/sites/default/files/2024-05/Safety goggles - Application snapshot.pdf
S A F E T Y P ROT E C T I O N
B R A N D
S A F E T Y G O G G L E G A S K E T
• Good adhesion onto polycarbonate (PC)
• Flexible and comfortable to wear
• FDA compliant
• Customized a Shore 43A TPE with good
adhesion to PC frame
• Delivered soft-touch and non-tacky feel
• Complied with FDA 21 CFR 177.2600
Custom Versaflex™ Thermoplastic Elastomers
(TPEs)
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center/overmolding-guide/overmolding-tpe-selection
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versalloy-tpe-cargo-rack.pdf
O F F - ROA D V E H I C L E
M A N U FAC T U R E R
C A R G O R A C K
• Design freedom
• Improve process efficiency to reduce cost
• High strength-to-weight ratio
• Aesthetic appeal
• Weather and chemical resistance
• Replaced metal with a injection-moldable
thermoplastic plus TPE overmold to meet
performance demands and maintain
premium brand quality
• Provided technical support to help expand
the design and function of the cargo rack
• Reduced manufacturing costs by
eliminating the painting step from the
process
Versalloy™ TPE and thermoplastic substrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-10/gravi-tech-tequila-cap-one-page-case-study.pdf
GLOBAL CLOSURES
PRODUCER
T E Q U I L A C A P
• A weighted material that could be injection molded
• A material with evenly distributed weight
• Suitable for over molding with a TPE to be used as a
stopper in a tequila bottle
• Formulated a 2.5 specific gravity weighted
PP material that is FDA approved
• Simplified processing steps and created an
evenly balanced closure that was over-
molded with a TPE
• Expedited development of material to meet
customer deadline
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2022-11/Vehicle HVAC System Application Snapshot.pdf
TIER 1 SUPPLIER
V E H I C L E H V A C S Y S T E M
• Rapidly develop formulations for 7 types of thermoplastic
• Help Tier 1 meet VW requirements for anti-static solutions
• Able to quickly develop 7 SmartBatch (color
+ effect additive) solutions, for 7 types of
thermoplastic
• Avient formulated the TPE used in the air
vents for this HVAC system
SmartBatch™ Combination Colorants and
Additives, Cesa™ Stat Additives, and
OnFlex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-02/Versaflex-Handler Housing for Laparoscopic Sealer-Application snapshot.pdf
SURGICAL
DEVICE
MANUFACTURER
H A N D L E H O U S I N G F O R
L A P A R O S C O P I C S E A L E R
• Excellent adhesion onto PC/ABS
• Good aesthetics with soft touch
• RoHS, REACH and FDA compliant
• Enhanced ergonomics and functionality with
improved soft grip
• Met performance requirements for wear
resistance and colorability
• Customized a thermoplastic elastomer (TPE)
solution and had with a faster sample
response speed than competitor
Versaflex™ Overmolding Formulation
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center/overmolding-solutions
https://www.avient.com/sites/default/files/2022-08/reSound Bio -Swimming Goggle-Application Snapshot.pdf
AVIENT SOLUTION
SWIMMING GEAR
BRAND
S W I M G O G G L E G A S K E T A N D
N O S E B R I D G E
• Bio-content material
• Good adhesion to PC
• Flexible and comfortable to wear
• Easy to process
• Customized formulations for a transparent Shore 43A
TPE with 40% bio-based content for the gasket and a
natural 57A TPE with 30% bio-based content for the
nose bridge to meet sustainability and comfort targets
• Delivered excellent performance in order to pass strict
chlorine, brine, and QUV tests
• Offered prompt development and on-site technical
services to accelerate commercialization
KEY REQUIREMENTS
SUSTAINABILITY + SEALING
LEARN MORE
reSoundTM BIO Thermoplastic Elastomers
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2024-10/Versaflex TPEs - EEG headset- case study snapshot.pdf
Satisfied USP Class VI regulatory
requirements for skin contact
• Delivered a series of soft-touch TPEs
capable of meeting the desired feel
• Eased production of buckle design with
injection moldable solutions
Versaflex CL TPEs
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-05/OnFlex S HF Electrical Housing Case StudyNEW.pdf
Avient GLS
thermoplastic elastomer (TPE) material specialists identified a
current TPE within the OnFlex™ S HF, non-halogenated, flame
retardant portfolio that could be slightly modified to meet the
application’s requirements.
Avient determined the TPE
would perform satisfactorily at an 85 Shore A hardness level.
THE IMPACT
By replacing traditional sealing materials with non-
halogenated OnFlex S HF TPE, Schneider-Electric NB
(Strömfors) was able to offer its customers several
significant benefits:
• For flexibility in processing, OnFlex S HF TPEs can be
supplied in either natural or pre-colored grades.
https://www.avient.com/sites/default/files/2020-12/sem-tri-fold-selection-guide.pdf
NAME DESCRIPTION TARGET MARKETS AVAILABLE FEATURES1
OnFlex™
Part of Avient’s portfolio
of specialty TPEs, OnFlex
materials are designed to meet
and withstand the rigor and
durability of various industrial
applications.
Transportation,
Building & Construction,
Electrical & Electronics,
Industrial, Wire & Cable
High heat resistance
Chemical resistance
Automotive approved grades
Excellent compression set
Overmolding
Flame resistant grades
Excellent weatherability
Extrusion, injection, and blow moldable
reSound™ OM
Bio-based
Thermoplastic
Elastomers
reSound™ OM TPEs are based
on biopolymers derived from
sugarcane utilizing 35 to 50
percent bio-renewable content
Consumer,
Transportation, Industrial
Sustainably resourced
Recycled content
Bio derived content
Strength and durability
Chemical resistance
Impact resistance
Pre-color solutions
reSound™ R
Recycled
Thermoplastic
Elastomers*
reSound™ R VX post-industrial
recycle (PIR) and post-consumer
recycle (PCR) TPEs help brand
owners create sustainable end-
user products, with formulations
utilizing 25 and 40 percent
recycled content.
Personal care products
Lawn & garden tools
Outdoor goods
Office supplies
Footwear
Houseware durables
PCR grade is formulated with recycled ocean plastics
Supports the circular economy
Can be overmolded to PP
Comparable performance to traditional TPEs
Versaflex™
Versaflex materials offer the
benefits of overmolding and
vibration damping to a wide
range of end user applications
such as medical tubing,
protective film, electronics
and many others.