https://www.avient.com/resource-center/knowledge-base/case-study/led-manufacturer-innovates-and-saves-polymer-heat-sinks
The company’s product engineers developed specifications that included thermal conductivity in plane from 4 to 21 W/m.K (in compliance with ASTM E1461); glow wire resistance of 850°C/0.8mm (IEC 606095-2-12); and enough dimensional stability to allow it to be overmolded directly on LED components.
The material added immediate benefits including: complex designs at lower costs than metal; lighter weight; inherent corrosion resistance; adaptability for ingress protection up to IP67; high heat resistance; compliance with UL94 V-0 flammability standards; and options for either electrically conductive or insulating properties.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT PROTECTION D E S I G N A N D M A T E R I A L S O L U T I O N S Avient Corporation 1 PROJECT KICK OFF B R I E F Application: Protective sports equipment Challenge: Provide functional material to protect against impact for chest protector Requirements: • Compact - reduce thickness and weight for improved comfort and functionality • Meet EN standards • EN1621-1 level 2 & EN1621-2 level 1 • Eliminate the use of foam and glue • Be waterproof and easy to clean • Sustainable • Easy to prototype & considers manufacturing efficiency Avient Corporation 2 VIBRATION DAMPING TECHNOLOGY (VDT) H O W D O E S I T W O R K ?
Avient Corporation 3 Simplified Drop Test • 65g steel ball • Dropped from 305mm • Onto 3.175mm thickness flat samples Materials Tested • Standard TPE 30 Shore A • TPU alloy 60 Shore A • Damping TPE 32 Shore A VDT reduces bounce Avient Corporation 4 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 Image courtesy of Airobag TV https://www.youtube.com/c/AirobagTV/videos Simulation of Impact A weight dropped onto protective element in contact with rigid substrate https://www.youtube.com/c/AirobagTV/videos Avient Corporation 5 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 REFINING THE DESIGN D E S I G N A N D M A T E R I A L C O M B I N A T I O N Avient Corporation 6 • A number of different shapes and designs are created and simulated to determine which one works best • Refining to meet EN standard • VDT TPEs can help reach compliance with EN1621-1 level 2 and EN1621-2 level 1 • Optimum protection can be achieved by combining industrial design and engineering Avient Corporation 7 VALIDATION P R O T O T Y P I N G W I T H 3 D P R I N T I N G 3D Printing Validation -15% -10% -5% 0% 5% 10% Density Tensile Strength // Tear resistance // Rebound resilience 2mm 3D Printed VDT vs Injection Molded VDT can be 3D printed for concept evaluation early in the design process SUMMARY Avient Corporation 8 • Enabled a new, compact design with a customized VDT TPE formulation • Improved user comfort and functionality • Fulfilled EN standards • Reduced number of prototyping tools required • Reduced time spent in product development by 40 percent, enabling faster commercialization of product
https://www.avient.com/resources/safety-data-sheets?page=1977
Onflex-V 1085A-S0008 Black
Onflex-V 1090A-S0009 Black
Onflex-V 1080A-S0007 Black
https://www.avient.com/resources/safety-data-sheets?page=1729
Onflex-V 1055A-0002 natural
Onflex-V 1060A-0003 natural
Onflex-V 1055A-0002 Black
https://www.avient.com/resources/safety-data-sheets?page=5815
21150-V NATURAL
SC-2711 V GRAY
SC-2694 V RED
https://www.avient.com/resources/safety-data-sheets?page=5803
SC-21017 V CLEAR
SC-2526 V RED
SC-24783 V OD
https://www.avient.com/resources/safety-data-sheets?page=5098
F SPORT RED R377 PPC4TF V.2
F SPORT RED R377 MAGNUM V.2
CHATEAU S1G4 MAGNUM V.2
https://www.avient.com/resources/safety-data-sheets?page=5791
SC-1291 V RED
SC-1291 V GREEN
SC-1327 V RED
https://www.avient.com/resources/safety-data-sheets?page=6740
E-733 V BLACK
SC-2862 V RED
SC-2888 V BLUE
https://www.avient.com/resources/safety-data-sheets?page=6552
SC-2767 V BLUE
SC-2768 V BLUE
SC-2780 V BLUE