The team selected a long glass fiber-reinforced nylon material (Complēt™ PA66-LGF50 composite) for the shaft substrate to provide strength and to withstand hammering impact. New polymers containing recycled content are being developed to reduce carbon emissions, energy usage, waste and pollution.

NYMAX™ POLYMER FORMULATIONS PRIME & RECYCLED NYLON THERMOPLASTICS PROCESSING GUIDE 2 Nymax Polymer Formulations Nymax™ and Nymax™ REC Formulations Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and with various levels of glass fiber and mineral reinforcements. Degraded/ overheated material • Decrease melt temperature • Decrease back pressure • Use smaller barrel • Decrease injection speed Gate location and/or size • Relocate gate to nonstress area • Increase gate size to allow higher flow rate and lower molded in stress Fibers/Minerals on Surface or Uneven Surface Appearance Melt temperature too low • Increase injection speed Insufficient packing • Increase hold pressure and time Processing Guide 5 Sink Marks Part geometry too thick • Reduce wall thickness • Reduce rib thickness Melt too hot • Decrease nozzle and barrel temperatures Insufficient material volume • Increase packing pressure • Increase gate size Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Increase transfer position Excess material volume • Adjust transfer position • Decrease pack pressure • Decrease shot size Melt and/or mold too hot • Decrease screw speed Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink Too little shrink • Decrease cooling time 6 Nymax Polymer Formulations Burning Process related Mold design • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Check moisture.

Carbonateds

Carbonateds

XRU-2636 PFA AP-230 2.5% CARBON FILLED

NO CARBON BLACK PRECOLOR

BLUE CARBON SPARKLE PC/ABS

CARBON SMOKE FDA

CARBON GREY 10 PPC4GF2.0 W/TIO2

MET CARBON SILVER 2 PS