https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
PP OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Dynaflex™ G2706 28A USP Class VI, ISO 10993,
Food contact EtO Soft translucent grade,
grippy feel
Dynaflex™ G2711 43A USP Class VI, ISO 10993,
Food contact EtO Highly colorable solution,
grippy feel, low compression set
Versaflex™
CL2242 & CL2250 42A/ 50A USP Class VI, ISO 10993,
US Food contact EtO Clear boilable grades;
ABS, PC bondable
Versaflex™ G2705 N 60A USP Class VI, ISO 10993,
Food contact EtO/Steam High resilience,
low compression set
Versaflex™ HC3810 20A-90A USP Class VI, ISO 10993 EtO General purpose, unfilled
ABS, PC OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versaflex™ OM1040 40A USP Class VI, ISO 10993 EtO Translucent
Versaflex™ OM3060 60A USP Class VI, ISO 10993 EtO Clear
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
OVERMOLDING FOR
ERGONOMICS
• Adds good tactile surface with soft-touch feel
• Available in a variety of color effects and
textures
• Improves grip, cushion, and comfort
• Enhances functional performance like sealing
properties, vibration damping, oxygen
barrier, and scratch and abrasion resistance
• Reduces assembly costs, good processability
• Offers excellent adhesion to a wide range of
substrates
• Glucometers
• Medical tools overmolds
• Injector pens
• Analysis devices
VERSALLOY™ HC & VERSAFLEX™ HC TPEs
SEALING & RESEALING
• Rubbery feel and soft touch
• No coring, good puncture, and
resealability in static stoppers
• Meets low coefficient of friction
requirements in dynamic seals
• Low extractables
• Suitable to overmold onto polyolefins
• Sealing and resealing septum
• Seals and sanitary gaskets
• Syringe plungers and tips
MATERIAL DESCRIPTION HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versalloy™
HC 9210-45N 45A USP Class VI EtO Good processability,
HC 9210-55N 55A USP Class VI EtO Good processability,
HC 9210-70N 70A USP Class VI EtO Good processability,
HC 9220-43N 43A USP Class VI,
ISO 10993-4/5 EtO Extrusion grade,
high temperature resistance
Versaflex™
HC 2110-35N 34A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Resealing, elevated comp set
Versaflex™
HC 2110-57B 57A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Low stiction
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
HIGH CLARITY
GRADES WITHOUT
PLASTICIZERS
• Water clear grades formulated without
phthalate plasticizers
• Meets medical regulatory USP Class VI and
ISO 10993-4,5
• Food contact and FDA compliant
• Autoclave and radiation stable
• Low extractable
• High clarity (Haze 50 4.1, 100 4.5, 100 4, 70 6, 70
Tensile Modulus (MPa) 2200 2700 2600 2350 1820 1820
Flexural Strength (MPa) 80 90 104 86 68 68
Flexural Modulus (MPa) 2500 2700 2500 2300 1980 1590
HDT: 0.45, 1.8 (MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94 Rating @ 3.0 mm 5VA V-0 5VA V-0 HB V-0
UL-94 Rating @ 1.5 mm V-0 V-0 5VB V-0 HB V-0
UL-94 Rating @ 0.75 mm V-1 V-2 V-0 None None V-2
COMPETITIVE MATERIAL COMPARISON
ENGINEERED POLYMER FORMULATIONS
FOR HEALTHCARE
TRILLIANT™ HC THERMOPLASTICS
The family of Trilliant™ HC high-performance thermoplastics is formulated to meet the growing challenges
of medical devices and equipment.
MATERIAL DESCRIPTION BASE RESIN
Trilliant™ HC2020 Copolyester
Trilliant™ HC8910/8920 Polyketone/ABS blend
Trilliant™ HC2120 Tritan
Trilliant™ HC3120 PC
Trilliant™ HC5210 PP
Trilliant™ HC6010 PA6
Trilliant™ HC6610 PA66
Trilliant™ GRV-NP-110-W PA12
TRILLIANT™ HC THERMOPLASTICS
• Chemically resistant replacement for FR PC/ABS,
FR PC/PET & FR COPE, providing UL 94 Yellow
Card V-0 flame rating at 1.5 mm, V-1 at 0.75 mm
thicknesses for a broad color spectrum
• Outperforms PC/ABS, PC/PET and COPE in
resistance to common disinfectants
• Retains tensile strength after 72-hour exposure
to common hospital disinfectants, and shows
better long-term chemical resistance as
compared to PC blends and COPE
• Exhibits good impact and temperature resistance
• Available in natural grades, standard medical
colors, or custom pre-colored products
• Medical device housings
• MRI, X-ray, CT scanner components
• Surgical instruments such as staplers, dissectors,
scissors
• Auto-injector pen
TRILLIANT™ HC
ELECTRICALLY
CONDUCTIVE
FORMULATIONS
• Consistent conductivity ensures repeatable
part performance and minimizes failures
related to inconsistent electrical conductivity
• High flow and easy processing facilitate filling
of thin wall parts and multiple cavity tools,
which enable faster cycle times and lower
per-unit part costs
• Superior durability reduces breakage and
resultant scrap related costs
• Less tendency to flash results in improved
appearance and less fluid retention in or on
the tip, thus driving greater accuracy and less
potential for cross-contamination
• High strength produces parts with greater
stiffness and warp resistance, again
minimizing scrap-related costs
• Conductive pipette tips
TEST
TEMS
SPECIFIC
GRAVITY
MELT FLOW
RATE
(230OC,
2.16KG)
TENSILE
FLEXURAL
FLEXURAL
MODULUS
IMPACT
STRENGTH
NOTCHED,
IZOD
SURFACE
RESISTIVITY
Method ASTM D-792 ASTM D-1238 ASTM D-638 ASTM D-790 ASTM D-790 ASTM D-256 ASTM D-257
Unit -- g/10min MPa MPa MPa J/m Ohms/sq.
https://www.avient.com/sites/default/files/2021-01/virtual-reality-application-bulletin.pdf
A LOOK INTO THE FUTURE
VIRTUAL REALITY
APPLICATION BULLETIN
AESTHETIC APPEAL
Metallic and Custom Effects,
FDA-Approved Masterbatch Colorants
SOLUTION: Custom Polymer Colorants,
Pre-Colored Resins
WEARABLE COMFORT
Flexibility, Skin- Compatible Comfort,
Soft Touch, Heat Reduction
SOLUTION: Thermoplastic Elastomers
(TPEs), Thermoplastic Urethanes (TPUs),
Silicone, Nylon (PA)
FUNCTIONALITY
Impact Resistance,
Dimensional Stability, Strength
SOLUTION: Copolyester, PC/
Polyester Blends, Polycarbonate,
Styrenics
BETTER EXPERIENCES.
Whether you’re designing fittings for PC-connected systems, or for
smartphone-installed devices, we can help you craft a game-changing experience for the user.
DURABILITY
Impact Strength, Rigid or Flexible Materials
SOLUTION: Thermoplastic Elastomers (TPEs),
Thermoplastic Urethanes (TPUs), Copolyester,
Polycarbonate, PC Blends, PMMA, Styrenics,
Nylon (PA), Silicone
SURFACE
PROTECTION
Performance Enhancing
Additives
SOLUTION: Antimicrobial
Additives, Scratch and Mar
Additives
ERGONOMICS
Soft Touch, Easy to Grip
SOLUTION: Thermoplastic
Elastomers (TPEs), Thermoplastic
Urethanes (TPUs), Silicone
TOUGHNESS
Impact Strength, Chemical
Resistance
SOLUTION: PC/Polyester
Blends, Copolyester
WEAR
PERFORMANCE
Wear-Resistance
SOLUTION: Polyester (PET),
Nylon (PA),
Acetal (POM)
DISCOVER.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-micro-liquid-metering-system-flyer.pdf
VALUE BENEFITS OF USING THE FLEXCART
MICRO SYSTEM
The FlexCart Micro metering system is market leading:
• Robust and dependable system control
• Reliable yield (typically 95%+) and
sustainable packaging
• Capability of data networking and remote
internet support
• Small footprint & LN standard recyclable
delivery packaging
FLEXCART™
MICRO LIQUID
METERING SYSTEM
Combined with sustainable
delivery packaging
ATTRIBUTE FLEXCART
MICRO
Footprint (LxW cm) 60 x 35
Controller options 3000
5000
Typical max.
throughput (kg/hr) 250
Max. metering rate (cc/s) 10
Continuous use No
Transfer pumps N/A
Metering pumps PC/Peri
Interchangeable cassette Yes
Note: PC = Progressing Cavity Pump
Peri = Peristatic Pump
PLANETPAK™ CONTAINERS AND
LN PACKAGING OPTIONS
The FlexCart suite of metering systems is designed
to work with the standardized PolyOne range of
packaging typically achieving 99% reliable yield on
continuous operating systems, while at the same
time also achieving a sustainable packaging format
in terms of full recyclability.
ATTRIBUTE PC
PUMP
PERI
PUMP
CMG
3000
CMG
5000
Metering throughput High Low – –
Volumetric/gravimetric V V V V/G
Data export/network – – No Yes
Touch screen – – No Yes
Multiple log-in levels – – No Yes
The range of progressing
cavity pump rates attainable
can be usedto determine
the correct size of pump.
PC PUMP RATE (cc/rev) 0.09 0.28 0.87 2.6 5.2
RECOMMENDED OUTPUT
RANGE (g/min) 0.9–9 2.8–28 8.7–87 26–260 53–520
MAX PUMP OUTPUT (g/min) 18 56 174 520 1040
Avient can provide support and assistance on every aspect of
liquid color and additive processing.
https://www.avient.com/sites/default/files/2021-01/artisan-abs-fingerprint-detector-housing.pdf
FINGERPRINT
DETECTOR
H O U S I N G
• Metallic effect
• In-mold labeling replacement
• Overmold on PC
• Chemical resistance
• Achieved metallic effects without secondary
step of painting
• Customized colors to achieve desired
aesthetics of the design
• Improved cost-effectiveness
• Provided live technical support from concept
to production
Artisan™ AR7300-8001 M Silver Formulation
KEY REQUIRMENTS
WHY AVIENT ?
AVIENT SOLUTION
PAINT FREE + OVERMOLDING ON PC
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-06/Edgetek REC Recycled Content Product Bulletin Asia_CN.pdf
Edgetek REC Recycled Content Product Bulletin Asia_CN6.22-1
产品公告
Edgetek REC PC 可回收聚碳酸酯解决方案TM
随着消费者对更可持续环保产品的需求日益增
加,以及监管压力的不断加剧,Edgetek™ REC
PC配方能帮助品牌商实现其可持续发展目标。
Edgetek REC PC产品组合包括6个PCR和6个
PIR等级,玻纤填料含量为10-30%。
其中一些产
品在伸长率、拉伸强度、悬臂梁缺口冲击、弯曲
模量和弯曲强度方面与原始PC配方相当。
https://www.avient.com/sites/default/files/resources/Overmolding_of_Thermoplastic_Elastomers_Engineered_solutions_for_consumer_product_differentiation.pdf
They include amorphous polymers such as polystyrene (PS), High Impact
Polystyrene (HIPS), Polycarbonate (PC), Acetal (POM), PC/ABS, Acrylonitrile Butadiene Styrene (ABS),
Polyphenylene oxide (PPO), Noryl® (a miscible blend of PS and PPO), and PC/PETG.
For PC, ABS and PC/ABS, the adhesion values are plotted in Figure 8.
B-TPE-65A B-TPV-55A B-TPE-35A B-TPE-50A B-TPV-55A B-TPV-70A
Cycoloy C2950 (PC/ABS) 12.8 A 8.1 A 10.4 A 15.1 A
Cycolac T1000 (ABS) 10.2 A 9.1 A 9.1 A 12.4 A
Lexane 141 (PC) 11.7 A 10.2 8.1 A 15 A
Zytel 7331F (PA6) 7.2 A 8.8 A
Zytel 73G33L (33% GF PA6) 8.1 A 8.2 A
Zytel 101L (PA66) 6.8 A 7.2 A
0
5
10
15
20
25
30
35
TPE-A TPE-B TPE-D TPE-E1 TPE-E2
ABS
PC/ABS
PC
Figure 8: Adhesion values of TPEs with rigid substrates, ABS, PC and PC/ABS
Consumer Product Differentiation
Page 13
July 19, 2007
Today there is phenomenal interest in overmolding TPEs onto rigid substrates, particularly in the consumer
product arena in applications requiring a soft touch.
https://www.avient.com/sites/default/files/2024-05/Safety goggles - Application snapshot.pdf
SAFETY PROTECTION
BRAND
S A F E T Y G O G G L E G A S K E T
• Good adhesion onto polycarbonate (PC)
• Flexible and comfortable to wear
• FDA compliant
• Customized a Shore 43A TPE with good
adhesion to PC frame
• Delivered soft-touch and non-tacky feel
• Complied with FDA 21 CFR 177.2600
Custom Versaflex™ Thermoplastic Elastomers
(TPEs)
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
TPE suppliers have responded developing a variety of compounds
with the attributes to bond to several engineering plastics such as nylon (PA),
polycarbonate (PC), Acrylonitrile-butadiene-styrene (ABS), and PC/ABS alloys
This paper elaborates different TPE technologies developed to bond to various
rigid substrates i.e.
Nylon (PA), Polycarbonate (PC), Acrylonitrile-butadiene-
styrene (ABS), and PC/ABS alloys
Introduction
A wide variety of thermoplastic materials are used to make molded products.
The focus for this study was to develop thermoplastic elastomer compounds that
would overmold onto substrates made from Nylon (PA), Polycarbonate (PC),
Acrylonitrile-butadiene-styrene (ABS), and PC/ABS alloys.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-mini-liquid-metering-system-flyer-1.pdf
VALUE BENEFITS OF USING THE
FLEXCART MINI SYSTEM
FlexCart units & PlanetPak containers create
a market leading metering system:
• Robust and dependable system control
• Reliable yield (typically 99% using a PlanetPak)
and sustainable packaging
• Capability of data networking and remote
internet support
• Simplified changeover with interchangeable
cassettes
FLEXCART™
MINI LIQUID
METERING SYSTEM
Combined with the PlanetPak™
delivery packaging
Note: PC = Progressing Cavity Pump
Peri = Peristatic Pump
ATTRIBUTE FLEXCART
MINI
Footprint (LxW cm) 98 x 38
Controller options 3000
5000
Typical max.
throughput (kg/hr) 625
Max. metering rate (cc/s) 10
Continuous use Yes
Transfer pumps Peri
Metering pumps PC/Peri
Interchangeable cassette Yes
PLANETPAK™ CONTAINERS
The FlexCart system is designed to work with the standardized
PlanetPak container range of packaging, typically achieving
99% reliable yield while also achieving a sustainable packaging
format that is fully recyclable.
ATTRIBUTE PC
PUMP
PERI
PUMP
CMG
3000
CMG
5000
Delivery throughput – Low – –
Metering throughput High Low – –
Volumetric/gravimetric V V V V/G
Data export/network – – No Yes
Touch screen – – No Yes
Multiple log-in levels – – No Yes
The range of progressing
cavity pump rates attainable
can be used to determine
the correct size of pump.
PC PUMP RATE (cc/rev) 0.09 0.28 0.87 2.6 5.2
RECOMMENDED OUTPUT
RANGE (g/min) 0.9–9 2.8–28 8.7–87 26–260 53–520
MAX PUMP OUTPUT (g/min) 18 56 174 520 1040
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/versaflex-portable-speaker-product-bulletin.pdf
硬度 42A 65A 65A 80A 70A
颜色 自然色 自然色 自然色 自然色 自然色
包覆成型 PC/ABS, COPE PC/ABS, COPE PC/ABS, COPE PC/ABS PC/ABS
特性 低压缩永久变形 丝般触感/耐久性佳 丝般触感/适用于薄长
部件
无析出/丝般触感/耐污/
抗紫外光
无析出/丝般触感/耐污/
抗紫外光
应用
Versaflex™ CE 3120-40 Versaflex™ CE 3120-65 Versaflex™ CE 3620 Versaflex™ CE 3130-80 Versaflex™ CE 3130-70
表面 表面 表面 表面密封垫
Versaflex TPE 如何让便携式扬声器与众不同
垫片
防水防尘
- 外壳密封紧密,可确保长期使用无泄漏
降低制造成本
-
- 比硅树脂或热塑性聚氨酯(TPU )具有更快的循
环时间
设计自由
- 垫片中的注塑TPE 使得难以组装简易型O 形圈的
复杂设计成为可能
扬声器外壳
外观耐久
- 柔滑触感
- 耐磨、抗紫外线、外观持久
降低制造成本
- 直接包覆成型到基板上,无需采购和组装硅树脂
外壳;对聚碳酸酯和 ABS 具有很强的附着力
- 比硅树脂或热塑性聚氨酯(TPU )具有更快的循
环时间
设计自由
- TPE包覆成型,无需使用机械互锁装置和底漆即
可将硅树脂材料粘附到基板上
欲了解更多关于Versaflex™ TPE在便携式扬声器应用的信息,
请联系埃万特 +86-21-60284888
现如今,便携式扬声器制造商都在寻找可信赖的材料,在防水防尘的同时兼具耐久性并提供更多的设计可能性。