Industrial Design • Research methodologies • Brainstorming/problem solving • Concept sketching • Ergonomic development • 3D CAD modeling • Photo rendering & 3D prototyping • Color, material, & finish selection • Design for manufacturing Part/Tool/Process Design Optimization Prototype Capabilities • Over 10 injection molding machines ranging from 50–550 tons: - Customer prototype molding - Materials sampling and evaluation • Fully automated continuous fiber reinforced thermoplastic (CFRTP) injection-overmolding cell - Prototyping combinations of injection molded discontinuous fiber reinforced thermoplastics with CFRTP inserts • Full suite of auxiliary support equipment including: - Material drying - Water and hot oil thermolators for mold heating - Ultrasonic welding for inserts - Secondary & post operations • 150-ton compression molding presses • Profile extrusion • Over 20 molds at varying geometries to validate structural, application, and functional performance. Material Data Sets • A number of material characterization data sets are available in .udb, moldex 3D, and SIMPOE format Mold Filling Simulation (see examples below) • Serves to validate part design (e.g., gate location, fill/pack/warp/cool) & material solution • Evaluates component design viability with preferred Avient material solution • Fiber analysis determines fiber orientation and length • Predicts part quality and manufacturability (shrink, warp, weld line location) FILLING PART QUALITYFIBER ORIENTATION Finite Element Analysis (FEA) • Virtually simulates how an application will perform in real-world conditions with a high level of precision • Able to represent a variety of problems, test methods, models and outputs to evaluate the design, process and material combination for validation or optimization FEA Simulation Capabilities • Static - Displacement/rotations - Stress and strains - Contact pressure - Reaction forces/moments - Factors of safety • Vibration - Eigen frequencies - Harmonic response ○ Harmonic displacement, acceleration and stress Software Used • Autodesk Moldflow • Simulia/Abaqus • MSC Cradle • CAD/CAE - MSC Apex - SolidWorks • Failure mode effect analysis (FMEA) support By leveraging mold filling simulation, data software, and physical simulation capabilities, we can help inform your decision-making process.

UNIVERSAL FIBERS GREY NYLON UNIVERSAL FIBERS PARLAMENT BLUE

OM GRAY(FIBER) M1252 VYN LT BEIGE(FIBER) M1252

It is an annual trend forecasting tool that focuses on the color and effects of plastics used in packaging, consumer products, automotive applications, and synthetic fibers. Finally, specific textures and shapes are rendered onto plastic and fiber illustrations to further stimulate inspiration and imagination.  

Learn more about enhanced modeling and design technology capabilities to more accurately predict long fiber reinforced thermoplastic performance in structural metal replacement applications Structural + Fiber Reinforced Formulations

Complēt™ and OnForce™ Long Fiber Reinforced Thermoplastic Composites - Design Guide Download this guide to learn how to design ribs, bosses, and other features that stand the test of time, better ways to process LFT materials, what to do to minimize part defects and more about Complēt™ and OnForce™ Long Fiber Reinforced Thermoplastic Composites

It is an annual trend forecasting tool that focuses on the color and effects of plastics used in packaging, consumer products, automotive applications, and synthetic fibers. Finally, specific textures and shapes are rendered onto plastic and fiber illustrations to further stimulate inspiration and imagination.  

Learn more about enhanced modeling and design technology capabilities to more accurately predict long fiber reinforced thermoplastic performance in structural metal replacement applications Fiber-Line Vectran braided satellite tether designed to pull satellite down at end-of-life and burn upon re-entry

Explore the functionality and versatility of continuous fiber reinforced thermoplastic composites Guide to processing Polystrand™ Continuous Fiber Reinforced Thermoplastic Composites

GlasArmor panels made with fiber-reinforced polymer (FRP) composites provide excellent ballistic stopping power for the MPS while meeting the requirement of being lightweight and portable. They are constructed from layers of 0°/90° woven E-glass fiber reinforcements combined with a proprietary resin system in a continuous pultrusion manufacturing process.