https://www.avient.com/news/avient-boosts-aesthetics-and-productivity-consumer-electronics-new-non-blooming-versaflex-ce-3130-tpes
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Avient Boosts Aesthetics and Productivity for Consumer Electronics with New Non-Blooming Versaflex™ CE 3130 TPEs
Using Versaflex non-blooming materials, brands and OEMs can achieve a premium, silky-soft overmolded surface without surface blooms.
Versaflex CE 3130 formulations are currently manufactured in Asia and available globally.
https://www.avient.com/global-email-disclaimers
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https://www.avient.com/sites/default/files/2020-07/versaflex-philips-avent-bottle-spanish.pdf
Versaflex - Philips Avent Bottle - Spanish
PHILIPS AVENT
S E L L O P A R A B I B E R O N E S
• Normatividad de contacto con alimentos grasos de la
FDA, la Unión Europea y China
• Sellado hermético a temperaturas elevadas para
esterilización
• Satisfacer la necesidad de refrigeración repetida
• Uso de la experiencia en materiales para el
desarrollo de un producto que cumple con
las normas de contacto con alimentos
grasos y ofrece rendimiento de sellado
seguro
• Permitió a las madres convertir sus
biberones Philips AVENT en envases de
almacenamiento de leche materna
Versaflex™ FFC2882-87
REQUERIMIENTOS CLAVE
SOLUCIÓN AVIENT
CUMPLIMIENTO NORMATIVO
MÁS INFORMACIÓN
Copyright © 2020, Avient Corporation.
https://www.polyone.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/news/pump-volume-portable-audio-speakers-new-versaflex-tpes-polyone
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Pump Up the Volume on Portable Audio Speakers With New Versaflex™ TPEs from PolyOne
Our new Versaflex™ CE TPE grades combine durable aesthetics with extreme protection from outdoor environments.
In addition, Versaflex™ CE TPE is ideal for high-volume production and offers faster cycle times than TPU or silicone.
https://www.avient.com/resources/safety-data-sheets?page=4962
OPQ BLUE AQUA OM 3252C
OPQ PURPLE LIGHT OM 265C
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag
B A G - VA LV E - M A S K ( B V M )
M A N U FA C T U R E R
R E S U S C I T A T O R B A G
• Compatible gamma sterilization process
• Achieve desired elastomeric properties
• PVC-free formulation
• FDA, ISO 10993, USP VI compliant
• Repeatable injection molding process
• Complemented customer expertise with
technical support in material selection, part &
tool design, and process development
• Customized TPE offered customer an
alternative to vinyl without sacrificing
performance
• Improved process efficiency and overall
system costs through injection molding method
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.polyone.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-07/versaflex-mam-cup-spanish.pdf
Versaflex - MAM Cup - Spanish
MAM
T A Z A E N T R E N A D O R A - L E A R N
T O D R I N K ™
• En cumplimiento de las normas de contacto con
alimentos grasos de la Unión Europea*
• Sensación de suavidad y tersura al tacto
• Sin BPA, sin ftalatos
• Gran facilidad de coloración
• Ofreció una solución personalizada para
cumplir con los Requerimientos de contacto
con alimentos grasos y las necesidades de
aplicación en Europa
• Mejoró el atractivo para el cliente con un
material suave, duradero y con color
personalizado
Versaflex™ FFC
KEY REQUIREMENTS
SOLUCIÓN AVIENT
CUMPLE CON LA NORMATIVIDAD DE
ALIMENTOS GRASOS
MÁS INFORMACIÓN* Puede haber limitaciones: Consulte a Avient para obtener más información
Copyright © 2020, Avient Corporation.
https://www.polyone.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-07/versaflex-hc-syringe-plunger-english.pdf
Versaflex HC - Syringe Plunger - English
SYRINGE
MANUFACTURER
D I S P O S A B L E S Y R I N G E
P L U N G E R
• USP VI and ISO 10993-4,5 compliant
• Sterilize by gamma & EtO
• Long-term sealing performance
• Low coefficient of friction (COF)
• Consistent performance across barrel sizes
• Provided a formulated solution that met
rigorous medical application requirements
• Improved global supply continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
Versaflex™ HC 2110-57B
KEY REQUIREMENTS
WHY AVIENT?
https://www.polyone.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-09/versaflex-pf-technical-bulletin-sept-2020.pdf
TECHNICAL BULLETIN
VERSAFLEX™ PF
Tack Layer for
Surface Protective Films
Properties Versaflex PF MD6727
Versaflex PF
MD6741
Versaflex PF
MD6649
Versaflex PF
9512
Versaflex PF
MD6666
Versaflex PF
MD6748
Versaflex PF
MD6700
Features Low Tack Low Tack; Used for tailoring tack with MD6700 Low-Medium Tack Value Offering
Medium Tack
Low Gel/Residuals Low Tack Build High Tack
Peel Strength Low Low-Medium Medium Medium-High Medium-High High High
Applications Optical Films Home Appliances Plastics Construction/Bare Metals Finished Metals Steel/Painted Metals Bare Metals
MFR @ 190°C/2.16 kg -- 4.5 17 5.4 21 4.8 6.5
MFR @ 230°C/2.16 kg 10 20 -- -- -- -- --
Specific Gravity, g/cc 0.92 0.91 0.92 0.92 0.94 0.94 0.94
Hardness, Shore A 50 49 37 38 37 31 30
G' @ 23°C, Pa 28.0 x 105 10.4 x 106 8.3 x 105 -- 9.9 x 105 11.8 x 105 10.0 x 105
DMA Tg, °C -29 -30 -9 10 11 15 21
LDPE/Versaflex PF Film1 180° Peel, N/25mm
Stainless Steel
after 20 min @ 25°C 0.5 2.2 3.2 6.1 6.7 8.5 8.6
after 7 days @ 25°C 0.6 2.7 4.3 5.5 8.2 8.3 10.3
PMMA2
after 20 min @ 25°C 1.1 1.7 3.8 4.9 6.9 8.3 8.8
after 20 min @ 75°C 2.8 4.1 5.1 6.9 9.0 10.7 11.8
after 7 days @ 75°C 4.0 4.4 5.9 9.8 8.4 9.8 10.3
Polycarbonate3
after 20 min @ 25°C 1.4 2.2 3.8 6.8 6.3 8.4 7.0
after 20 min @ 75°C 3.4 4.8 6.7 8.8 8.8 10.0 11.8
after 7 days @ 75°C 4.6 6.5 7.5 10.6 11.6 10.6 13.8
1 Film thickness: 51 micron LDPE/25 micron Versaflex PF
2 Arkema Plexiglas™ V052-100 (Plexiglas is a trademark of Arkema France Corp.)
3 Sabic Lexan™ L52-111 (Lexan is a trademark of Sabic Innovative Plastics)
PHYSICAL PROPERTIES OF SELECTED VERSAFLEX PF TACK LAYER FORMULATIONS
PRODUCT DESCRIPTION
Versaflex™ PF formulations are specially
developed for the manufacture of co-extruded
surface protective films that apply easily, maintain
tack with minimal build, peel smoothly and
remove completely with little-to-no residue or
ghosting.
BENEFITS OF VERSAFLEX PF FOR
SURFACE PROTECTIVE FILMS:
• Customizable tack
• Single-step manufacturing process (co-
extrusion)
• Low volatile organic compound (VOC)
emissions during manufacturing
• Eliminates secondary coating and drying
operations
• Eliminates hazardous liquid chemicals
compared to solvent systems
• Reduces converting costs versus coating
• Reduces energy consumption
MARKETS AND APPLICATIONS
Versaflex PF formulations, customizable
based on desired level of tack, are co-extruded
with protective films to provide just the right
amount of protection during the fabrication,
assembly, shipment, storage and installation of
finished goods in many industries and end-use
applications including:
• Optical films and display panels for consumer
electronics
• Home appliances
• Construction and building materials
• Furniture and cabinetry
• Automotive and other transportation
100/0 90/10 80/20 70/30 60/40 40/60 30/70 20/80 10/90 0/100
0.9
1.1
2.0
2.4
2.8
3.7
3.8
4.9
0
1
2
3
4
5
6
7
8
6.5
1.6
Versaflex PF
MD6727
Versaflex PF
MD6748
Versaflex PF
MD6700
Versaflex PF
MD6666
Versaflex PF
9512
Versaflex PF
MD6649
Versaflex PF
MD6741
0
2
4
6
8
10
12
% of MD6741/MD6700
Degree of tack can be customized for substrate surfaces.
TAILORING TACK BY BLENDING VERSAFLEX PF
Film Thickness:
39 micron LDPE/13 micron Versaflex PF
F = Final tack after 7 days @ 25° C i = Initial tack after 20 mins @ 25° C
Pe
el
S
tr
en
gt
h
on
S
te
el
, N
/2
5m
m
Pe
el
S
tr
en
gt
h
on
S
te
el
, N
/2
5m
m
PEEL STRENGTH ON STAINLESS STEEL
Film Thickness:
51 micron LDPE/25 micron Versaflex PF
F
F
F
F
F
F
F
i
i
i
i
i
i
i
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
OM1040 OM1060 OM1245 OM1255 OM1262 OM 6050 OM 6065
Cycoloy C2950 (PC/ABS) 12.4 16.7 15 15.5 26.4
Cycolac T1000 (ABS) 11.9 17.8 14.5 15.1 27.2
Lexane 141 (PC) 12.2 14.5 13.5 17.2 27.1
Zytel 7331F (PA6) 21 23.5
Zytel 73G33L (33% GF PA6) 17.2 19.8
Zytel 101L (PA66) 22.1 20.7
Table 3: Adhesion test results on other commercial available TPE products.
Injection
velocity, 5 in/s
OM-1040 360
OM-1060 417
OM-1255 246
OM-1262 379
OM-6050-9 253
OM-6065-9 221
60A S-TPE 329
64A TPV 228
Table 5:
Materials
Temperature, C,
Nozzle/Front/Middle/Rear Mold Temperature, C Injection Hi Pressure, psi
OM1040 430/430/410/390 80 500
OM1060 430/430/410/390 80 600
OM1245 430/430/410/390 80 500
OM1262 430/430/410/390 80 800
OM6050 480/480/460/440 80 1000
OM6065 480/480/460/440 80 1200
B-TPE-35A 450/450/430/410 80 500
B-TPE-50A 450/450/430/410 80 800
B-TPE-65A 450/440/430/420 80 800
B.TPV-55A 480/480/470/460 80 800
B-TPV-55A 525/520/510/490 110 1500
B-TPV-70A 535/530/520/500/ 110 1500
Figure 2: Effect of overmold thickness on surface hardness on TPE products.
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0 2 4 6 8 10
Thickness, mm
H
ar
dn
es
s,
S
ho
re
A
12
CL2000X
G6713
G7930
G7960
G7980
Adhesion Testing and Results
Design Considerations
Conclusions