https://www.avient.com/knowledge-base/article/injection-molding-mold-design?rtype[]=1164
To aid in release, the cavity or core may be coated with a release coating such as PTFE impregnated nickel after it has been given a sandblast or EDM finish.
Valve gates offer the best solution for high production parts where surface quality is critical, such as medical and cosmetic products.
https://www.avient.com/knowledge-base/article/injection-molding-mold-design
To aid in release, the cavity or core may be coated with a release coating such as PTFE impregnated nickel after it has been given a sandblast or EDM finish.
Valve gates offer the best solution for high production parts where surface quality is critical, such as medical and cosmetic products.
https://www.avient.com/sites/default/files/resources/PolyOne%25202013%2520Annual%2520Report.pdf
We also provide custom-
formulated liquid systems that meet a variety of customer needs and chemistries, including vinyl,
natural rubber and latex, polyurethane and silicone.
The Geon business delivers an array of products and services for vinyl
molding and extrusion processors located in North America and Asia.
The Geon business delivers an array of products and services for vinyl
molding and extrusion processors located in North America and Asia.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
End of Fill
Part Length
Dynamic Pressure
Hydrostatic Pressure
P
ss
Gate End Part
FIGURE 61 - Deflection Equations
H
F
WLMax Deflection:
0.002" (0.05mm)
1 = W • H3
12
_______
bending = F • L3
48 • E • I
_______
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
FIGURE 60 - Pressure vs Part Length
FIGURE 61 - Deflection equations
FIGURE 62 - For Plate Shaped Parts
FIGURE 63 - For Cylindrical Shaped Parts
Design Guide 49
• MMoldings = Combined mass of molded parts
• Cp = Specific Heat of the material
Step 3 – Heat Removal Rate
• Nlines = The total number of independent cooling
lines there are in the mold
• tc = The cooling time required by the part
(Determined in step 1)
Step 4 – Coolant Volumetric Flow Rate
• ΔTMax,Coolant = Change in coolant
Temperature During Molding (1°C)
• ρCoolant = Density of coolant
• CP = Specific heat of coolant
Step 5 – Determine Cooling Line Diameter
• ρCoolant = Density of coolant
• VCoolant = Volumetric flow rate of coolant
• μCoolant = Viscosity of coolant
• ΔPline = Max pressure drop per line
(Usually equals half of the pump capacity)
• LLine = Length of the cooling lines
COOLING LINE SPACING
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
2D < H
< 5D
H
< W
< 2H
FIGURE 70 - Cooling Line Spacing
FIGURE 64 - Heat Transfer Equation
FIGURE 65 - Total Cooling for Mold
FIGURE 66 - Cooling Required by Each Line
FIGURE 68 - Max Diameter Equation
FIGURE 69 - Min Diameter Equation
FIGURE 67 - Volumetric Flow Rate Equation
50 Gravi-Tech
ADHESIVE ADVANTAGES DISADVANTAGES
Cyanoacrylate
Rapid, one-part process
Various viscosities
Can be paired with primers
for polyolefins
Poor strength
Low stress crack resistance
Low chemical resistance
Epoxy
High strength
Compatible with various
substrates
Tough
Requires mixing
Long cure time
Limited pot life
Exothermic
Hot Melt
Solvent-free
High adhesion
Different chemistries for
different substrates
High temp dispensing
Poor high temp performance
Poor metal adhesion
Light Curing Acrylic
Quick curing
One component
Good environmental resistance
Oxygen sensitive
Light source required
Limited curing configurations
Polyurethane
High cohesive strength
Impact and abrasion resistance
Poor high heat
performance
Requires mixing
Silicone
Room temp curing
Good adhesion
Flexible
Performs well in high temps
Low cohesive strength
Limited curing depth
Solvent sensitive
No-Mix Acrylic
Good peel strength
Fast cure
Adhesion to variety
of substrates
Strong odor
Exothermic
Limited cure depth
Design Guide 51
Bibliography
1.
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-petpolyester.pdf
Key Features
• Good chemical resistance
• Hydrophobic
• Good abrasion resistance
• Good tensile strength
Disadvantages
• Flammable
• Dissolves in strong alkalis
• Susceptible to creep
FIBER-LINE® PROCESS FOR
PET POLYESTER
• Coating
• Twisting
• Extrusion
• Precision Winding
FIBER-LINE® PET POLYESTER
PRODUCTS
• Swellcoat® Binder Yarn
• Swellcoat® Buffer Thread
• Swellcoat® Filler Yarn
• Ripcords
• Round Sling Core Yarn
Abrasion
Yarn on Yarn
Abrasion
Ultraviolet (UV)
Flame
(Acid)
(Alkali)
(Organic Solvent)
P P P X P O P
Property UOM Value
Breaking Tenacity g/d 9.3
Specific Gravity Ratio 1.38
Elongation @ Break % 14.6
Tensile Modulus g/d 120
Moisture Regain* % 0.4
Creep** % 1.0 – 12.0
Shrinkage*** % 8.0 – 15.0
Melt Point °C 256
Decomposition Temp.
https://www.avient.com/sites/default/files/2023-03/CycleWorks Solution Bulletin.pdf
Sustainability Spotlight
Recycle
Solutions
WHAT IT DOES
• Works according to recycling protocols
• Simulates grinding, washing, conversion, and
re-extrusion
• Performs testing on final products such as
bottles, sheets, films, or test bars
• Applies in-depth analytical investigations
KEY BENEFITS
• Provides a portfolio of solutions that are field-
tested for recycling
• Can run recycling trials according to standard
recycling protocols
• Helps enable customers’ recyclability and
sustainability goals
• Screens and evaluates additive and colorant
systems in the recycling process
• Supports R&D work to solve major issues in the
recycling process
• Provides a collaboration platform for customers
and value chain partners
• Advances the circular economy
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/rpet-solutions-brochure.pdf
IV variability ColorMatrix™ rePrize™
IV Builder for PET
Chain extender to repair
PET chains, increasing
the melt and intrinsic
viscosity of rPET
Reacts via melt extrusion and increases
viscosity in the melt phase.
https://www.avient.com/sites/default/files/2023-01/ECCOH XL Cross-Linkable Solutions _8001_ Product Bulletin.pdf
This technology offers manufacturing efficiencies
versus other crosslinking methods:
• Reduction in logistics management: No
secondary steps after manufacturing; no
need for E-beam radiation for effective
crosslinking
• Rapid ambient curing: Typically in less than
15 days depending on the climatic condition,
wall thickness and catalyst level
• No additional capital investment: The
material can be processed on a conventional
extrusion line
• Easy handling: ECCOH XL 8001 is used with
2.5–5% of catalyst masterbatch
• No pre-drying: No need to pre-dry the
material if it is stored correctly
PRODUCT BULLETIN
KEY CHARACTERISTICS
Avient’s ECCOH line of highly flame retardant,
non-halogenated materials limits the emission
of corrosive gases when burning.
https://www.avient.com/sites/default/files/2020-09/antimicrobials-for-electronics-application-bulletin.pdf
They are available
for processes including extrusion, injection
molding, blow molding, rotational molding and
thermoforming.
1. https://www2.deloitte.com/us/en/pages/technology-media-and-
telecommunications/articles/global-mobile-consumer-survey-us-edition.html
2. https://cals.arizona.edu/news/why-your-cellphone-has-more-germs-toilet
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-02/ppsu-masterbatch-product-bulletin_0.pdf
Colorant Chromatics™ PSU, PES and PPSU Masterbatches
Colors for High-Temperature Applications
Colorant Chromatics™ PSU/PES/PPSU colorants
are designed to color polysulfone (PSU),
polyethersulfone (PES), and polyphenylsulfone
(PPSU) resins used in high-temperature injection
molding and extrusion applications.