https://www.avient.com/sites/default/files/2020-08/polystrand-rome-snowboard-bindings-case-study-1.pdf
CASE STUDY: POLYSTRAND™ THERMOPLASTIC COMPOSITES
THERMOPLASTIC COMPOSITES REDUCE WEIGHT, ADD
STRENGTH TO INDUSTRY-FIRST SNOWBOARD BINDINGS
Discover how Polystrand™ continuous fiber
reinforced thermoplastics can add lightweight
strength and durability to your application.
THE SOLUTION
When approached with a thermoplastic composite
technology that offered the freedom to add torsional
flex without compromising on strength and power,
the product innovators at Rome were seriously stoked.
And, unlike
thermosets, thermoplastic materials are able to be
easily thermoformed to the exact shape required before
inserting into the injection mold.
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that
advanced composites could bring to
passenger cars, leading to 35% better
fuel efficiency
7% CAGR that analyst firm Technavio forecasts the
global medical composite materials market
will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.
Advantages
High temperature resistance, creep resistance,
low viscosity, paintability, and fatigue resistance
A thermoplastic is not cross-linked so it can be
re-melted and reformed.
https://www.avient.com/sites/default/files/2021-04/versalloy-medical-tubing-case-study.pdf
SPECIALTY
SOLUTION BOOSTS
PRODUCTIVITY
FOR MEDICAL HOSE
MANUFACTURER
CASE STUDY: VERSALLOY™ THERMOPLASTIC VULCANIZATE
Challe
nge Accepted.
MATERIAL REDUCES COSTS WITH LOWER SPECIFIC
GRAVITY, AND HIGHER FLOW THAN COMPETITIVE TPV
© 2021, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about Versalloy™
Thermoplastic Vulcanizate, contact Avient
at +1.844.4AVIENT (1.844.428.4368)
or visit avient.com.
THE CHALLENGE
A leading North American manufacturer of
polypropylene (PP) hose for medical applications,
including laser surgery, respiratory care and sleep
apnea equipment, faced a challenge with its existing
thermoplastic vulcanizate (TPV).
https://www.avient.com/sites/default/files/2024-06/ECCOH 5981 for Teck 90 Cables Product Bulletin.pdf
ECCOH™ Low Smoke & Fume Non-Halogen Formulation 5981
UV and chemically resistant thermoplastic for Teck 90 cable outer jackets
ECCOH 5981 UV thermoplastic is a cost-effective
material for jacketing, combining high environmental
stress crack resistance (ESCR), UV performance, good
shear strength, and flame-retardant properties for
low-voltage, armored cables.
KEY CHARACTERISTICS
• Smoke mitigation
• Flame resistance
• Passes -40° cold impact testing
• Crush resistance
• UV resistance
• Suitable for CSA Teck 90 specification
• Excellent tensile strength (2,910 psi)
• Natural grades for easy colorability
MARKETS & APPLICATIONS
This LSFOH thermoplastic meets critical
requirements for low-voltage, armored cable jackets.
https://www.avient.com/sites/default/files/2024-11/Ballistic Panel Infographic.pdf
ThermoBallistic™
thermoplastic panels
can be thermoformed
and shaped, ideal for
indoors where they offer
design flexibility and easy
installation.
Thermoset and Thermoplastic Panels:
What’s the Difference?
Characteristic
GlasArmor
Thermoset
Panels
ThermoBallistic
Thermoplastic
Panels
Steel Concrete
Performance-to-Weight
Bullet Resistance – Pistols
Bullet Resistance – Rifles NA1
Temperature Performance 2
UV Resistance 3
Electrical Conductivity
Flame Retardance 5 4
Ease of Installation
1 Ballistic resistance to rifle fire can be achieved by layering
ThermoBallistic and GlasArmor panels – contact Avient
2 ThermoBallistic panels made with polypropylene resin systems
3 UV resistance is achieved using surface polymeric films
4 Flame retardant additives can be incorporated upon request under
some circumstances
5 Fire rated for 1-hour per ASTM E-119-09c when tested in an interior
wall system
Compare
the
different
materials
used for
ballistic
protection
https://go.avient.com/BallisticProtection?
https://www.avient.com/sites/default/files/2024-03/Modular Wall Construction_Case Study Snapshot.pdf
RESIDENTIAL BUILDING
MANUFACTURER
M O D U L A R W A L L C O N S T R U C T I O N
• Technical expertise to provide a custom composite panel
that meets performance requirements
• High strength-to-weight ratio compared to incumbent
materials
• High impact resistance, durability, and structural integrity
• On-site technical support with product
development, including rigorous material
sampling and testing
• Custom-formulated panel structures
meeting impact and lightweight
requirements
• Technical capabilities to provide a solution
meeting residential fire testing
Polystrand™ Thermoplastic Composite Panels
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/polystrand-thermoplastic-composite-panels
https://www.avient.com/sites/default/files/2023-06/Trilliant HC-auto-injector-snapshot.pdf
MEDICAL CONTRACT
MANUFACTURER
A U T O - I N J E C T O R H O U S I N G
• Excellent chemical and wear resistance
• Excellent impact resistance
• Specific color matching based on customer’s needs
• Outstanding durability to extend product life
• Customized a chemically resistant formulation
to offer an impact-modified alternative to
traditional competitors in the market
• Provided technical support for material
selection, part & tool design, and process
development to accelerate commercialization
• Delivered custom color matching to meet all
key requirements
Custom Trilliant™ HC Healthcare Thermoplastic
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/chemical-corrosion-resistant-formulations/trilliant-hc-healthcare-thermoplastics
https://www.avient.com/sites/default/files/2024-04/Adventure Camping_Case Study Snapshot_v3.pdf
ADVENTURE CAMPER
MANUFACTURER
W A L L & F L O O R P A N E L S
• Ability to customize the face sheet structure, core material,
and thickness to meet performance requirements
• Lightweight, high strength-to-weight ratio compared to
wood and aluminum
• UV, chemical, and moisture resistant
• Custom formulated the panel construction to meet
lightweight, durability, and insulation requirements
• Avient engineering team provided on-going
material sampling and technical support
throughout the development cycle
• Ensured the face sheet structure provided a
smooth surface finish and good adherence to
paint or aluminum fixtures
Polystrand™ Thermoplastic Composite
Sandwich Panels
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/polystrand-thermoplastic-composite-panels
https://www.avient.com/sites/default/files/2023-08/Complet - Aftermarket Motor Mount - case study snapshot.pdf
AVIENT SOLUTION
Complēt™ Long Fiber Reinforced Structural
Thermoplastics
Copyright © 2023, Avient Corporation.
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2020-08/complet-lft-trail-bicycle-suspension-link.pdf
Complet LFT - Trail Bicycle Suspension Link
PERFORMANCE
CYCLING OEM
T R A I L B I C Y C L E S U S P E N S I O N
L I N K
• Weight reduction to reduce cyclist fatigue
• Structural strength and toughness capability
• Endure repeated piston actions during use
• Replaced aluminum to reduce weight 33%
• Optimized design for metal-to-thermoplastic
conversion
• Conducted FEA performance analysis to
confirm composite met specifications
Complēt™ Long Carbon Fiber ETPU
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics