The substrates materials employed for overmolding were PP, ABS, PC/ABS, polyester, Nylon and POM. Each formulation was designed to selectively bond to a substrate based on the functionality of the substrate material. The bonding characteristics of TPE-2 materials to all the substrates were adhesive in nature.

They are easily colorable, suitable for injection molding and overmolding onto polypropylene (PP) substrates, and available globally.  Avient will be showcasing these new materials at Fakuma, the world’s leading trade fair for plastic processing, in Friedrichshafen, Germany, from October 15-19, 2024. Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility  

Trendwatch™ Overcoming 5G Component Challenges (English) Introduction to TPEs that universally bond to non-polar substrates such as polypropylene Guide to overmolding material selection, part and mold design, material handling and preparation, TPE injection molding, processing, maximizing adhesion and troubleshooting for GLS™ TPEs

Trendwatch™ Overcoming 5G Component Challenges (English) Nymax™ nylon substrate and Versaflex™ TPE overmold combine to deliver structural integrity and comfort for archery OEM Explore these eco-conscious materials offering a negative, neutral or near-zero product carbon footprint.

As a result, Avient formulated these TPE materials to offer improved signal transmission up to mmWave frequencies. As device manufacturers launch 5G compatible products, phone case manufacturers need materials that facilitate mmWave transmission to maximize signal performance,” said Matt Mitchell, director, global marketing of Specialty Engineered Materials at Avient. Signal quality is critical to reaping the benefits of 5G devices.

Furthermore, the mouse’s feet required a low-wear, low friction material. To meet the manufacturer’s goals for the mouse grip, a clear TPE overmolding material, GLS Versaflex™, was formulated for improved ergonomics and comfort, strong chemical resistance, and excellent bonding to the ABS substrate. A technical support team at Avient GLS Thermoplastic Elastomers conducted extensive compatibility testing to confirm proper bonding and overmolding onto the rigid substrate.

Furthermore, the mouse’s feet required a low-wear, low friction material. To meet the manufacturer’s goals for the mouse grip, a clear TPE overmolding material, GLS Versaflex™, was formulated for improved ergonomics and comfort, strong chemical resistance, and excellent bonding to the ABS substrate. A technical support team at Avient GLS Thermoplastic Elastomers conducted extensive compatibility testing to confirm proper bonding and overmolding onto the rigid substrate.

Furthermore, the mouse’s feet required a low-wear, low friction material. To meet the manufacturer’s goals for the mouse grip, a clear TPE overmolding material, GLS Versaflex™, was formulated for improved ergonomics and comfort, strong chemical resistance, and excellent bonding to the ABS substrate. A technical support team at Avient GLS Thermoplastic Elastomers conducted extensive compatibility testing to confirm proper bonding and overmolding onto the rigid substrate.

Trendwatch™ Overcoming 5G Component Challenges (English) Bring your project to life with composite materials and injection and compression overmolding in our thermoplastic composite innovation cell Introduction to TPEs that universally bond to non-polar substrates such as polypropylene

Because GLS TPEs can be used and overmolded onto a wide range of substrates without the use of adhesives, they also offer greater design freedom. Unlike other materials, GLS TPEs are recyclable, which is becoming increasingly more important to all consumers. About PolyOne PolyOne Corporation, with 2015 revenues of $3.4 billion, is a premier provider of specialized polymer materials, services and solutions.