https://www.avient.com/sites/default/files/2023-01/Hydrocerol Chemical Foaming Agents for Injection Molding Technical Bulletin.pdf
Benefits of Hydrocerol™ Chemical Foaming Agents They are endothermic chemical foaming agents that provide the following benefits in the injection molding process: Chemical foaming agents versus other technologies PP T20 with physical foaming agent (PFA), large cell structures, thin outer cover layer PP T20 + 3% Hydrocerol concentrate, small cell structures, thick outer cover layer Photo source: Neue Materialen Bayreuth (GmbH) During the activation reaction, chemical foaming agents principally react in two ways: • exothermic • endothermic Exothermic CFAs release more energy during decomposition than needed for the reaction.
In contrast to conventional molding, it is not necessary to use holding pressure for foaming, as it would suppress the foam formation.
Properties of foamed injection molded parts SPECIAL FOAMING PROCESSES A number of specific processes have been developed to achieve special properties of the foamed parts.
https://www.avient.com/sites/default/files/2020-10/excelite-im-product-bulletin-americas-1.pdf
ColorMatrix™ Excelite™ IM Chemical Foaming Additives for Injection Molding ColorMatrix™ Excelite™ IM formulations for injection molding feature fully endothermic chemical foaming agents which, when under thermal decomposition, cause gas to evolve.
Cell nucleator for structural foam applications.
PP, PE, PS, PVC No Good Foam PP Better, larger cells with lower cell density in standard IM processes; suitable for cell nucleation in structural foam processing PP, PE, PS, PVC Yes Better FA-110 Best cell structure with higher cell density; provides better structural integrity and lower density in standard IM processes PP, PE, PS, PVC Yes Best KEY CHARACTERISTICS Excelite IM formulations provide injection molders with: • Material density and weight reduction • High concentration of active CFA • Improved distribution of CFA into polymer matrix • High cell density with tight cell structure • Control over consistency and accuracy • Reduced sink marks • Ability to improve flow of material • Cycle time reduction • Improved dimensional stability • Improved thermal insulation EXCELITE IM – PRODUCT FORMULATIONS www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/news/polyone-introduces-excelite-im-chemical-foaming-additives-injection-molding
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PolyOne Introduces Excelite™ IM Chemical Foaming Additives for Injection Molding
New Excelite IM chemical foaming additives are suitable for use in automotive, construction, commercial, personal care packaging or structural foamed applications.
PHOTO CAPTION: Excelite™ IM chemical foaming additives allow injection molders to reduce weight and density in molded parts such as pallets, crates, storage boxes and more.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
Evoluscend is effective across a range of high- temperature polymers, including PEEK, PPSU, PES, PSU, PEI, LCP, and PPS, with a maximum service temperature exceeding 150°C. * Manufactured without intentionally added PFAS and without PTFE CHEMICAL FOAMING ADDITIVES Colorant Chromatics chemical foaming solutions for fluoropolymer wire insulation can reduce part density while enhancing the stability and efficiency of the manufacturing process without the need to invest in additional equipment for physical foaming with blowing agents.
PHYSICAL FOAM CONCENTRATES Colorant Chromatics Foam Concentrates for foam processes with blowing agents provide a concentrated level of nucleating agent to optimize the cell structure in a foamed resin.
Foamed polymers provide enhanced electrical properties, reduced cable weight, and material cost savings.
https://www.avient.com/news/reduce-material-costs-and-improve-processing-new-foaming-fluoropolymer-wire-insulation-technology
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Reduce Material Costs and Improve Processing with New Foaming Fluoropolymer Wire Insulation Technology
Foaming Performance: Maximum gas generation resulting from no premature foaming enables greater process control
These new chemical foaming solutions for fluoropolymer wire insulation are suitable for FEP, PFA and MFA polymers and are now available globally.
https://www.avient.com/sites/default/files/2021-03/wet-grip-tpe-surfco-wax-mat-case-study-one-pager.pdf
W A X M A T ® G R I P T A P E • Provide alternative material to traditional wax and EVA foam for grip on surfboards • Translucent appearance • Coextrude with polypropylene (PP) film • Excellent UV resistance • Customized formulation for exceptional hydrophobic grip and non-abrasive finish • Incorporated specialty additives to enhance UV resistance and inhibit mold growth • Solved technical processing challenges to achieve efficient coextrusion of materials and achieve optimal bonding to adhesive backing • Enabled customer to achieve market differentiation and expand into new markets and applications Custom GLS™ TPE Wet Grip Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Mevopur Colorants _ Additives Brochure.pdf
These include PE, PP, ABS, SAN, PC/ABS, PC, PA6, 66 and 12, cyclic olefins (COP), high performance polymers, and elastomers such as EVA, SEBS, TPU and PEBA.
REDUCED MATERIAL USE Chemical Foaming Agents (CFA) Mevopur CFA products are the result of Avient’s combined experiences in the development of chemical foaming agents for automotive plastic components and of polymer solutions for healthcare applications.
The cycle time in injection molding can be reduced (10–15% in PP) to support higher output and less energy consumption.
https://www.avient.com/sites/default/files/2024-09/Garage Door Composite Panel Application Bulletin.pdf
POLYSTRAND™ THERMOPLASTIC PANELS MATERIALS AND CHARACTERISTICS Facesheet Resins Polypropylene (PP) PETG Facesheet Reinforcement Glass Fiber Core Materials PET Foam PP Honeycomb Characteristics Lightweight Excellent Impact Resistance Formable Value Engineered Facesheets Recyclable 2-layer Composite Laminate 0°/90° Unidirectional Composite Tape 3-layer Composite Laminate 0°/90°/0° 4-layer Composite Laminate 0°/90°/90°/0° POLYSTRAND™ CONTINUOUS FIBER LAMINATES Configuration Wood & Polystrand X-ply 0°/90° Aluminum & Polystrand X-ply 0°/90° Common Material Reinforcements POLYSTRAND™ COMPOSITE SANDWICH PANELS Configuration Fiber Reinforced Facesheet Fiber Reinforced Facesheet Core Material
https://www.avient.com/sites/default/files/2024-01/2023 Interactive Powersports.pdf
DURABILITY High Impact Strength, Weatherability SOLUTION: PP, HDPE, ASA, Nylon Engineered Formulations AESTHETIC APPEAL Custom Color & Special Effects, Paint Replacement SOLUTION: Custom Polymer Colorants, Pre-Colored High-Gloss Thermoplastics THERMAL MANAGEMENT LED Heat Sinks, Design Flexibility SOLUTION: Thermally Conductive Formulations EXTREME PERFORMANCE Chemical & Fire Resistance, High Temperature Performance SOLUTION: Nylon Engineered Formulations, Long Fiber Reinforced Composites, Continuous Fiber Composite Tapes & Laminates, Flame Retardant Polyolefin Formulations STRUCTURAL INTEGRITY High Stiffness-to-Weight Ratio, Metal Replacement SOLUTION: Pultruded Rods, Tubes & Custom Profiles, Long Fiber Reinforced Composites SENSORY EXPERIENCE Vibration Damping, Durability, Customization, Custom Color, Low Friction SOLUTION: Thermoplastic Elastomers (TPEs), Custom Polymer Colorants, Internally Lubricated Formulations, Advanced Composite Springs STRENGTH & STABILITY Excellent Dimensional Stability, High Stiffness, Impact Resistance SOLUTION: Short & Long Fiber Formulations, Continuous Fiber Composite Tapes & Laminates SURFACE PROTECTION Performance Enhancements SOLUTION: Scratch & Mar Resistance, UV Stable Additives, Anti-Static Additives STRUCTURAL PERFORMANCE Corrosion Resistance, Lightweighting SOLUTION: Long Fiber Reinforced Composites, Nylon Engineered Formulations, Continuous Fiber Composite Tapes & Laminates, Chemical Foaming Additives METAL REPLACEMENT Lightweighting, Heat Management, Load Carrying Capability SOLUTION: Long Fiber Reinforced Composites, Continuous Fiber Composite Tapes & Laminates TACTILE EXPERIENCE Soft-Touch Feel, Durability SOLUTION: Thermoplastic Elastomers (TPEs) https://www.avient.com/industries/consumer/outdoor-recreation/powersports https://www.avient.com/industries/consumer/outdoor-recreation/powersports https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/maxxam-polyolefin-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer http://www.avient.com/products/polymer-colorants https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-paint-replacement http://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma http://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma http://www.polyone.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer http://www.polyone.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer https://www.polyone.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber https://www.polyone.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber-thermoplastics https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber-thermoplastics http://www.avient.com/products/thermoplastic-elastomers http://www.avient.com/products/polymer-colorants https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/advanced-composite-springs https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-scratch-mar-resistance-additives https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-scratch-mar-resistance-additives http://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives http://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives http://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-antistatic-additives http://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-antistatic-additives https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber http://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer http://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates 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https://www.avient.com/resources/safety-data-sheets?page=5480
FB538 BLACK ARM FOAM-1
FB539 BLACK ARM FOAM-2
PP FR 8-6 LMS-1000