https://www.avient.com/resource-center/services/foaming-prediction-service
Foaming Prediction Service
Foaming Prediction Service
Foaming Prediction Service
https://www.avient.com/products/polymer-additives/foaming-agents/excelite-chemical-foaming-additives
Excelite™ Chemical Foaming Additives
ColorMatrix™ Excelite Foaming Agents
Hydrocerol™ Chemical Foaming Agents
https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents
Hydrocerol™ Chemical Foaming Agents
Foaming Agents: Excelite™
Foaming Prediction Service
https://www.avient.com/products/polymer-additives/foaming-agents
Excelite™ Foaming Technology
Hydrocerol™ Chemical Foaming Agents
Foaming Agents
https://www.avient.com/news/polyone-introduces-excelite-im-chemical-foaming-additives-injection-molding
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PolyOne Introduces Excelite™ IM Chemical Foaming Additives for Injection Molding
New Excelite IM chemical foaming additives are suitable for use in automotive, construction, commercial, personal care packaging or structural foamed applications.
PHOTO CAPTION: Excelite™ IM chemical foaming additives allow injection molders to reduce weight and density in molded parts such as pallets, crates, storage boxes and more.
https://www.avient.com/sites/default/files/2024-10/Hydrocerol Chemical Foaming Agents Brochure.pdf
Sustainability Spotlight
Hydrocerol™
Chemical
Foaming
Agents
Reflection electron microscopy (REM)
view of foamed plastic
Hydrocerol Chemical Foaming Agents
are supplied as concentrates
CHEMICAL FOAMING AGENTS (CFAs)
are chemical substances that react under the
influence of heat to release gas into the plastic
matrix during the manufacturing process of
plastic parts.
Wire & Cable
Chemical foaming agents can be used in polymers
for wire and cable applications as nucleating
agents in the physical foaming process, creating
regular and small foam cells.
Building & Construction
Chemical foaming agents create an
especially fine-celled foam structure in
extruded goods.
https://www.avient.com/sites/default/files/2024-06/Foaming Prediction Service Product Bulletin_A4.pdf
Validating foamed parts before production requires
extensive testing, which is time-consuming and
can be expensive.
This is where Avient’s Foaming
Prediction Service can help.
FOAMING PREDICITION SERVICE
Avient Design uses Autodesk® Moldflow® simulation
software1 to provide 3D simulations of parts foamed
with Hydrocerol™ Chemical Foaming Agents during
the mold filling phase.
https://www.avient.com/sites/default/files/2023-01/Hydrocerol Chemical Foaming Agents for Injection Molding Technical Bulletin.pdf
In contrast to conventional molding, it is not
necessary to use holding pressure for foaming, as it
would suppress the foam formation.
ADDITION LEVELS OF FOAMING AGENTS
Both the foaming agent and the thermoplastic resins
are metered into the injection molding machine.
Properties of foamed injection molded parts
SPECIAL
FOAMING
PROCESSES
A number of specific processes have been developed
to achieve special properties of the foamed parts.
https://www.avient.com/sites/default/files/2023-05/Hydrocerol Chemical Foaming Agents - Tailgate Trim - Application Snapshot.pdf
AUTOMOTIVE OEM
T A I L G A T E T R I M
• Reduce part weight
• Suitable solution for PP talcum-filled material
• Class A surface finish
• Compatible with core-back injection molding process
• Offered a broad portfolio of solutions
• Provided technical support to help with product
selection and processing parameters
• Reduced part weight by 18%
• Decreased cycle time by 8%
• Enabled good surface appearance for the tailgate
trim
Hydrocerol™ Chemical Foaming Agents
KEY REQUIREMENTS
WHY AVIENT?
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https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-solid-chemical-foaming-and-nucleating-agents
Automotive OEM
https://www.avient.com/news/reduce-material-costs-and-improve-processing-new-foaming-fluoropolymer-wire-insulation-technology
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Reduce Material Costs and Improve Processing with New Foaming Fluoropolymer Wire Insulation Technology
Foaming Performance: Maximum gas generation resulting from no premature foaming enables greater process control
These new chemical foaming solutions for fluoropolymer wire insulation are suitable for FEP, PFA and MFA polymers and are now available globally.