https://www.avient.com/sites/default/files/2020-08/eccoh-cpr-product-bulletin.pdf
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/therma-tech-processing-guide.pdf
Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Increase melt temperature
• Increase injection rate
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Processing Guide 5
Problem Cause Solution
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures• Decrease mold temperature
Insufficient
material volume
• Increase shot size
• Increase injection rate
• Increase pack pressure/time
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Excessive Shrink Too much orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Troubleshooting Recommendations
6 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Burning
Melt and/or mold
too cold
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design • Clean, widen and increase number of vents• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection rate
• Increase mold temperature
Mold design
• Decrease injection rate
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
Mold design • Increase draft angle
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
1.844.4AVIENT
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/resources/HIGH_PERFORMANCE_CLEAR_THERMOPLASTICS_ELASTOMER.pdf
HIGH PERFORMANCE CLEAR THERMOPLASTICS ELASTOMER
Jiren Gu , Tom Castile and Krishna Venkataswamy
GLS Corporation
833 Ridgeview Dr., McHenry, IL 60050
Abstract
High performance clear TPE products
are developed to replace silicone and PVC in
various medical and personnel care applications.
https://www.avient.com/sites/default/files/2022-06/Nymax BIO Bio-based Polyamide Solutions Processing Guide.pdf
Inspect thermocouple
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/LubriOne Product Selection Guide.pdf
These
properties, coupled with a wide array of base engineering thermoplastics,
deliver the distinct benefits of LubriOne:
• Reduced friction and heat buildup between interacting surfaces
• Reduced noise and vibration among components in relative motion
• Reduced weight and improved design freedom
• Lower long–term maintenance costs when grease and other lubricants
are eliminated
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-04/Fiber Colorants and Additives Brochure.pdf
The reliable low liquid level
detection system alerts operators when product
is running low; adding additional product does
not require stopping the machine, so continuous
production is possible without any loss of part color.
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Mevopur Colorants _ Additives Brochure.pdf
SUPPORTING SUSTAINABILITY
TARGETS
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2021-09/supplier-code-of-conduct-fr.pdf
Code de conduite des
fournisseurs d’Avient
Avient Corporation, ses filiales et ses sociétés affiliées (« Avient ») s’engagent à être
une organisation durable de classe mondiale.
https://www.avient.com/sites/default/files/2022-03/Supplier code of conduct_RU.pdf
Кодекс деловой этики для
поставщиков компании Avient
Avient Corporation, ее дочерние и аффилированные компании (далее — «компания
Avient») стремятся к тому, чтобы быть организацией мирового класса, обеспечивающей
устойчивое развитие.
https://www.avient.com/sites/default/files/2025-04/Supplier Code of Conduct FV_Germ.pdf
Die Avient Corporation und ihre Tochtergesellschaften und verbundenen
Unternehmen ("Avient") sind bestrebt, ein nachhaltiges Unternehmen von Weltklasse
zu sein.