https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT
PROTECTION
D E S I G N A N D M A T E R I A L S O L U T I O N S
Avient Corporation 1
PROJECT KICK OFF
B R I E F
Application: Protective sports equipment
Challenge: Provide functional material to protect
against impact for chest protector
Requirements:
• Compact - reduce thickness and weight for
improved comfort and functionality
• Meet EN standards
• EN1621-1 level 2 & EN1621-2 level 1
• Eliminate the use of foam and glue
• Be waterproof and easy to clean
• Sustainable
• Easy to prototype & considers manufacturing
efficiency
Avient Corporation 2
VIBRATION DAMPING TECHNOLOGY (VDT)
H O W D O E S I T W O R K ?
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
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• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
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• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/news/avient-joint-study-borealis-reveals-wide-range-color-options-recycled-plastics
Moreover, coloring processes for dark recycled material can be challenging due to the need for high amounts of colorant to overcome the PCR base color.
The higher translucency of Borcycle M compounds is one facilitating factor in better color matching, thanks to the materials’ good light transmission and color absorption.
A cornerstone of our sustainability strategy at Avient is to use material science and our design expertise to enable our customers’ sustainability goals,” explains Jan Sültemeyer, Global Innovation and Sustainability Manager at Avient.
https://www.avient.com/news/avient-announces-phoenix-location-serve-colorworks-design-technology-center
PHOENIX – January 22, 2024 – Avient Corporation, a premier provider of specialized and sustainable material solutions and services, today announced the official designation of their Phoenix, Arizona location as a ColorWorks™ Design & Technology Center, expanding innovative color solutions and guidance for plastic color and design.
The Phoenix Colorworks Center, like all other centers, will also offer onsite or virtual color development, a dedicated design lab, rapid prototyping, Color, Material, and Finish (CMF) trend consultation, and more.
The site operates under the direction of Merek Alam, ColorWorks Design Center Supervisor (Phoenix) and Lead Designer for the U.S. and Canada.
https://www.avient.com/news/find-inspiration-new-polyone-online-films-design-center
This online Design Center is actually a complement to our design team located at the Salisbury, Maryland production facility,” said Greg Zeis, specialty business director, PolyOne Designed Structures and Solutions.
Visit the new SurfaceChoice Films Design Center at:
http://www.polyone.com/films-design-center
About PolyOne
PolyOne Corporation, with 2015 revenues of $3.4 billion, is a premier provider of specialized polymer materials, services and solutions.
https://www.avient.com/news/polyone-launches-specialty-automotive-tpes-and-design-services-europe
PolyOne continues to introduce new polymer solutions and design services to help our customers innovate,” explained Holger Kronimus, vice president and general manager, Specialty Engineered Materials, Europe, at PolyOne.
Combining expertise in design, polymer science and manufacturing, IQ Design Labs works with customers in the early stages of product development to inspire creative designs that can be efficiently manufactured and successfully launched.
About PolyOne
PolyOne Corporation, with 2015 revenues of $3.4 billion, is a premier provider of specialized polymer materials, services and solutions.
https://www.avient.com/company/policies-and-governance/colormatrix-europe-limited-modern-slavery-and-human-trafficking-statement-0
Home //
Innovating Tomorrow's Materials Solutions Today //
Policies and Governance
Avient and its global direct and indirect subsidiaries and affiliates, including ColorMatrix (“Avient”), are intermediate suppliers of specialty polymers and related raw materials designed to meet the specifications of its manufacturing customers.
Our total raw material and packaging spend for 2022 was ~$22 Million.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
We know designing sustainable
solutions often comes with challenges and questions.
It is designed to be repeatedly recycled because it
can be heated and reshaped over and over again.
Bottles and packaging made from plastic are recycled by consumers – either in their
community curbside collections or by depositing recyclables in designated bins.
https://www.avient.com/news/new-avient-colorworks-design-center-opens-near-mexico-city
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New Avient ColorWorks™ Design Center Opens Near Mexico City
MEXICO CITY – July 22, 2024 – Avient Corporation, a premier provider of specialized and sustainable materials solutions and services, today announced the opening of a new ColorWorks™ Design & Technology Center in the Mexico City area.
The ColorWorks Design & Technology Centers are a source of ideas, inspiration, and technical guidance for plastic applications.
https://www.avient.com/news/polyone-invisio-color-inspiration-2015-provides-multidimensional-inspiration-designers
CLEVELAND – PolyOne Corporation (NSYE: POL) a premier global provider of specialized polymer materials, services and solutions, today announced the release of itsInVisiO Color Inspiration 2015, a collection of six insightful color directions for designers, brands and marketing managers.
By considering color, effects and material ideas early on, designers can push past boundaries toward a more novel use of color.
This series of creative resources and technical support services helps designers and brand owners to drive innovation in plastic product development by leveraging extensive polymer materials and color expertise from PolyOne.
https://www.avient.com/products/polymer-colorants/fluoropolymer-color-concentrates
With this knowledge, we can design a formula with the appropriate pigment strength, particle size and dispersibility.
Protective Materials
Explore our portfolio of engineering materials for a wide variety of applications