https://www.avient.com/sites/default/files/2021-07/lubrione-for-conveyor-belt-gears-application-bulletin.pdf
LubriOne™ Internally Lubricated Formulations For Conveyor Belt Gears With high strength and durability, metal has been a reliable material for machinery parts for centuries, however, more commonly traditional materials are being replaced by plastic alternatives that offer performance, cost and sustainability benefits.
With only one machine required for production of a plastic gear, these formulations can reduce manufacturing steps, processing time and material costs.
https://www.avient.com/sites/default/files/2020-10/fluoropolymer-cable-case-study-.pdf
Because every pound of scrap can lead to higher costs and the potential loss of hard-earned customers, the Avient team worked overtime to develop a formulation that could be easily integrated into the manufacturer’s production lines.
COLLABORATION HELPS FLUOROPOLYMER CABLE MANUFACTURER WIN BUSINESS, CUT COSTS © 2020, All Rights Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/sites/default/files/2021-04/versaflex-computer-mouse-case-study.pdf
The material facilitates two-shot molding, a highly efficient manufacturing process that eliminates time-consuming, high-cost assembly.
The Avient team worked carefully to develop a compound that could utilize existing tooling to avoid additional tooling costs.
https://www.avient.com/sites/default/files/resources/Resilience%2520LS%2520Diffuse%2520Comparison%2520Guide_No%2520CP.pdf
PMMA Considering lens performance, Resilience™ LS Frost PVC offers properties and material performance similar to PMMA, often at a significantly lower cost. 1 ASTM D-1003 measured by Polymer Diagnostics, Inc.
PDI) on extruded profiles 2 ASTM D-638 3 ASTM 256 4 ASTM D-648 66 psi, unannealed, 0.125" 5 Savings depends on profile size and production volume Acrylite is a registered trademark of Evonik Performance Materials Lens Performance Resilience™ LS Frost PVC Acrylite® Satinice Frost PMMA Light Transmission1 at 0.060" (1.5mm) 83% Low Diffusion 78% Medium Diffusion 75% High Diffusion 81% Low Diffusion Diffusion Half Power Angle (DLD) 26° Low Diffusion 41° Medium Diffusion 58° High Diffusion 26° Low Diffusion Tensile Strength2 Tensile Modulus2 Tensile Elongation (break)2 7,360 psi 400,000 psi 20% 7,330 psi 330,000 psi 43% Flammability (UL 94) V-0 @ 1.5mm 5VA @ 2.0mm HB @ 1.6mm Notched Izod Impact (73°F)3 2.3 ft-lb/in 0.6 ft-lb/in Heat Deflection Temperature4 157°F/69°C 182°F/83°C UV Stability Good Excellent Chemical Resistance Excellent Good Typical Lens Profile Cost 10–15% Savings5 Baseline 1.866.POLYONE www.polyone.com Copyright © 2018, PolyOne Corporation.
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
They also offer an array of additional benefits including: • Reduced logistical and assembly costs • Extended product life to reduce part replacement and warranty expenses • Corrosion, weather, flame, and fatigue resistance to improve component durability • Reduced energy consumption during installation and use At Avient, we work with customers to customize our composites to meet application-specific material and performance requirements.
They are engineered to provide simplified installation, long service life, and overall cost effectiveness.
KEY CHARACTERISTICS • Superior strength-to-weight ratio • Exceptional mechanical performance— consistent and repeatable • Deep deflection • Corrosion resistance • High fatigue resistance & tensile strength • Excellent interlaminar shear strength • Lighter weight than steel • High modulus of elasticity • High temperature performance • Low VOCs VALUE SOLUTION • Ideal in applications where high stiffness and light weight performance are critical • Replacement of metal, wood, and other less efficient materials in order to improve overall product performance while reducing weight, cost, and complexity • Part consolidation • Simplified assembly • A good choice for constant cross-section profiles • Laminates available in continuous lengths • Specialty surface treatments available to improve bonding • Full machining capabilities (surface modification, drilling, shaping, waterjet, etc.) • Custom sizes, profiles, tooling design, and prototyping available for specific applications • Hollow profiles USES & APPLICATIONS • Hybrid body in white components • Structural mounting • Stress contoured leaf (elliptical, semi-elliptical, and cantilever) suspension springs For more information on our composite solutions for the automotive industry, please visit www.avient.com/composites or call 1-844-4AVIENT. http://www.avient.com/composites Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
This often causes additional damage to the motor’s lower unit, costing up to several thousand dollars to repair.
Changing a damaged or broken blade is more cost- effective than replacing an entire propeller—or even worse, a lower unit—due to underwater impact.
https://www.avient.com/sites/default/files/2021-03/lubrione-pke-product-bulletin.pdf
These characteristics offer manufacturers a high-performing, cost-effective and more eco-conscious alternative to nylon (PA66 and PA6) and acetal (POM).
KEY CHARACTERISTICS • Inherently low COF • Excellent wear resistance • Excellent chemical resistance • Low moisture uptake • Excellent dimensional stability • Cost-effective • Eco-conscious alternative to PA66, PA6 and POM MARKETS & APPLICATIONS These materials are ideal for use in applications requiring lubricated solutions, as the formulations have improved wear, chemical, and hydrolysis resistance over nylons (PA6 or PA66).
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE Glass-Filled Product Bulletin.pdf
These properties offer manufacturers a high-performing, cost- competitive, and more eco-conscious alternative to nylons.
KEY CHARACTERISTICS • Excellent chemical resistance • Low moisture uptake • Comparable dimensional stability to nylon • Reinforced with 10–40% short glass fiber • High impact and wear resistance • Cost competitive • Eco-conscious alternative to PA66 and PA6 • Non-halogen, flame retardant performance MARKETS & APPLICATIONS These glass-reinforced materials meet the challenges found in chemical, fuel contact, and high moisture environments. • Industrial – pipes, tubing, fluid management • Electrical/Electronics – connectors, battery components • Transportation – under-the-hood fuel/ chemical components PRODUCT BULLETIN PROPERTY COMPARISON — EDGETEK™ PKE FORMULATIONS VS NYLON 1.844.4AVIENT www.avient.com Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2022-12/Cesa Fiber Additives Antimicrobials Product Bulletin.pdf
Organic antimicrobials are effective at low concentrations, offering a favorable cost/performance ratio in polymers that are processed at temperatures not exceeding 250°C (482°F).
PRODUCT BULLETIN KEY BENEFITS Avient’s antimicrobial concentrates for fiber applications provide the following benefits: • High active-ingredient loading which translates to excellent efficacy at low let-down ratios • Easily withstand 50 washings in ISO 20743 standard tests • Also applicable for bi-component technology • Low levels of abrasiveness means higher process performance—reducing cost in the spinning phase • Can be combined with colors and with other additives (e.g., flame retardants) into a single combination concentrate for convenience • Product guidance and technical assistance from our experts Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2021-12/composite-vibratory-springs-case-study.pdf
COMPOSITE SPRINGS SHAKE UP THE STATUS QUO MANUFACTURER GAINS PERFORMANCE AND SHEDS COST WITH ADVANCED COMPOSITES © 2021, All Rights Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 To learn more, please contact Avient at 1.844.4AVIENT (1.844.428.4368) or visit www.avient.com/composites.
With a high-heat flat spring option, manufacturers can potentially reduce overall conveyor system costs compared to higher priced coil spring systems.