https://www.avient.com/sites/default/files/2023-06/Cesa LM Additives Product Bulletin.pdf
This laser enhancement additive works by converting visible, UV or IR laser
light energy into thermal energy, creating surface marks that contrast the color of resin material.
The additive technology can be custom formulated for specific resin and laser types.
https://www.avient.com/sites/default/files/2024-03/SEM Global Nylon Product Selection Guide_A4.pdf
PA6 GRADES RESIN TYPE GLASS FILLER
Nymax/Bergamid
(Prime Nylon)
Nymax REC
(Recycled Nylon) Unfilled 10%–60%
Standard Grade ✔ ✔ ✔ ✔
Heat Stabilized Grades ✔ ✔ ✔ ✔
Mineral Reinforced Grades ✔ — ✔ ✔
Mineral/Glass Hybrids ✔ ✔ ✔ ✔
Flame Retardant Portfolio — — — —
V0 ✔ — ✔ ✔
V2 ✔ — ✔ ✔
Impact Modified Grades ✔ ✔ ✔ ✔
UV Stabilized ✔ ✔ ✔ ✔
PA66 GRADES RESIN TYPE GLASS FILLER
Standard Grade ✔ ✔ ✔ ✔
Heat Stabilized Grades ✔ ✔ ✔ ✔
Mineral Reinforced Grades ✔ — ✔ ✔
Mineral/Glass Hybrids ✔ — ✔ ✔
Flame Retardant Portfolio — — — —
V0 ✔ — ✔ ✔
V2 ✔ — ✔ ✔
Impact Modified Grades ✔ ✔ ✔ ✔
UV Stabilized ✔ ✔ ✔ ✔
To learn more about our PA6
and PA66 solutions, contact
Avient at +1.844.4AVIENT
(1.844.428.4368).
https://www.avient.com/sites/default/files/2020-07/pvc-extrusion-processors-case-study.pdf
THE IMPACT
As tests and trials were conducted, it was shown that
the Excelite dispersion interacted more intimately and
consistently with PVC resin, essentially becoming part
of the PVC resin matrix.
https://www.avient.com/sites/default/files/2022-09/Omnicolor Product Bulletin.pdf
KEY CHARACTERISTICS
• Multipurpose, multi-resin colorant concentrates
• Formulated with high quality, heavy metal-free
pigments
• Carrier system designed for compatibility
across different resin systems
• Samples available with quick turnaround in
small lots for customer evaluation
• Available in a wide range of stock and standard
colors*
• Low LDRs—typically 1–3%
• Low minimum order quantities for both stock
and non-stock colors
* Color availability dependent on region or country
PRODUCT BULLETIN
MARKETS AND APPLICATIONS
Omnicolor Multipurpose Colorants can be used for
injection molding, blow molding, or profile and
sheet extrusion processes.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-frp.pdf
• Resin chemistry is optimized for process conditions, fiber adhesion,
and end-use application of FRP.
Resin impregnated fibers are
chemically cured with thermal or ultraviolet energy to form a highly
crosslinked thermoset matrix.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
These materials have been formulated using select metallic
fillers and engineered thermoplastic resins to have densities similar to actual metals, while also providing the
design flexibility and processing ease of conventional thermoplastics.
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Processing Guide 3
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Comments
1.
https://www.avient.com/sites/default/files/2023-01/Hydrocerol Chemical Foaming Agents for Injection Molding Technical Bulletin.pdf
Key factors contributing to the fine cell
structure are the particle size of the blowing agent,
the dispersing capability of the molding machine,
the decomposition rate of the foaming agent, the
melt viscosity and the molecular structure of the
thermoplastic resin itself.
ADDITION LEVELS OF FOAMING AGENTS
Both the foaming agent and the thermoplastic resins
are metered into the injection molding machine.
When processing
Hydrocerol concentrates in powder form it is
advantageous to add small amounts (0.1%) of
adhesion promoters to avoid separation from the resin.
https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material Rear
Center
Front
Nozzle
Melt
Mold
Nylon 6,6
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
Nylon 6,6
30% SS
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
PBT
510–410
(265–280)
490–540
(255–280)
480–530
480–530
480–530
150–250
(65–120)
PC
14% NiCF
540–570
540–570
530–560
530–560
530–560
150–250
(65–120)
ABS
470–520
460–520
460–520
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material Temperature
°F (°C) Time Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF 180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS 180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF 250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF 250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF 200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF 180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-05/BIO additives MR snapshot 2022 Final.pdf
BIO additives MR snapshot 2022 Final
EXTRUSION CAST
PROCESSOR
T H I N P L A F I L M & B A G S
• Non-stick performance during manufacturing
• Excellent film quality with good aesthetics
• Efficient and clean process performance
• Compliant with food contact applications*
• Provided a performance additive to prevent
biodegradable resin from sticking to the
chill-roll surface
• Reduced the polymer friction factor on metal
surfaces, resulting in a better film quality
• Helped improve the manufacturing process
with fewer cleaning steps
CESA™ OnCap™ & BIO Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/automotive-ir-lens-of-sensor-case-study-brief.pdf
FAMOUS TIER 2
COMPANY
A U T O M O T I V E L I G H T I N G
I R L E N S O F S E N S O R
• High heat resistance up to 203°C
• PESU base resin with high IR transmission
• Visible light cannot pass through
• Used rich experience with different IR
transmission materials to support
customer’s material design and test method
• Customized color for IR transmittance,
which allowed IR to pass through the plastic
lamp without accumulating high heat
Edgetek™ ET9400-8005 IR Formulation
KEY REQUIREMENTS
WHY AVIENT?