USES & APPLICATIONS FOAM CORE PANELS 5 lb/ft3 8 lb/ft3 80 kg/m3 130 kg/m3 Panel Thickness 0.5 inch 0.75 inch 1.0 inch 0.5 inch 0.75 inch 1.0 inch 13mm 19mm 25mm 13mm 19mm 25mm Facesheet Configuration 5848 Quad-Ply 5848 Quad-Ply Property Test Method Unit Areal Weight Calculated lb/ft2 kg/m2 0.83 4.05 0.93 4.54 1.04 5.08 0.96 4.69 1.13 5.52 1.31 6.40 Flexural Strength ASTM 104 0.72 112 0.77 102 0.70 168 1.16 171 1.18 172 1.19 Flexural Modulus ASTM 834,000 5,750 605,000 4,171 375,000 2,586 889,000 6,129 672,000 4,633 481,000 3,316 Flexural Rigidity ASTM lb*in2 kN*mm2 33,000 95,000 64,000 183,000 100,000 286,000 42,000 120,000 71,000 203,000 126,000 361,000 TRUCK & RV • Ceilings • Cabinetry • Load floors • Sidewalls • Aerodynamic components BUILDING & CONSTRUCTION • Modular panels for temporary structures • Garage & industrial doors • Walls & flooring RAIL • Doors • Flooring • Interior panels MARINE • Stringers • Bulkheads • Ceilings & decking • Doors & cabinetry HONEYCOMB CORE PANELS 5 lb/ft3 80 kg/m3 Panel Thickness 0.5 inch 1.0 inch 13mm 25mm Facesheet Configuration 6536 X-Ply 6536 Tri-Ply 6536 X-Ply 6536 Tri-Ply Property Test Method Unit Areal Weight Calculated lb/ft2 kg/m2 0.49 2.39 0.63 3.08 0.63 3.08 0.8 3.91 Flexural Strength ASTM 33 0.23 82 0.57 46 0.32 97 0.67 Flexural Modulus ASTM 418,000 2,882 693,000 4,778 265,000 1,827 368,000 2,537 Flexural Rigidity ASTM lb*in2 kN*mm2 15,000 43,000 27,000 77,000 41,000 117,000 75,000 215,000 SUPPORT SPAN DEFLECTION Meets performance required for marine applications Predictive deflection in various load cases. Example: Deflection for 24 inch panel = Chart value *[12 / 24] Performance Comparison Hammerhead Panels and Marine Plywood INSTALLATION INSTRUCTIONS ∠Θ° CUTTING & DRILLING Recommended blade: Industrial fine cut-off saw blade, 10" x 80 teeth 38° ATB grind with 5/8" bore, PTFE coating Recommended router bits: 3/8" diameter, 4 flute TiAlN (titanium aluminum nitride) coated carbide bit PANEL SHAPING • Determine bend angle • Cut relief • Heat core to softening point • Bend, hold, and cool • Glue joint for added strength FINISHING Gel coat finish is possible with minimal surface preparation. GL AS S/ EP OX Y TA B M AT ER IA L N O T AB BREAK Hammerhead with 5 lb/ft3 (80 kg/m3) 420 lbs 191 kg Hammerhead with 7 lb/ft3 (115 kg/m3) 2 in 370 lbs 168 kg Hammerhead with 8 lb/ft3 (135 kg/m3) 332 lbs 151 kg 984 lbs 446 kg Glass/Polyester with Balsa Core 1298 lbs 589 kg Hammerhead with 5 lb/ft3 (80 kg/m3) Core Density - ITW Plexus MA420 Adhesive NA 501 lbs 227 kg Hammerhead with 7 lb/ft3 (115 kg/m3) Core Density - ITW Plexus MA420 Adhesive NA 839 lbs 381 kg Hammerhead with 8 lb/ft3 (135 kg/m3) Core Density - ITW Plexus MA420 Adhesive NA 1156 lbs 524 kg Hammerhead with 8 lb/ft3 (135 kg/m3) Core Density - Crestomer 1152PA Adhesive NA 1530 lbs 694 kg Hammerhead with 8 lb/in3 (135 kg/m3) Core Density - Crestomer M1-30 Adhesive NA 1471 lbs 667 kg Mixed Conditions ADHESIVE DESCRIPTION ADHESIVE GRADE MANUFACTURER AVERAGE BOND STANDARD DEVIATION FAILURE MODE BEST ADHESION 2k Urethane 75421 LORD 2281 psi 15.73 MPa 184 psi 1.27 MPa Substrate Cohesive 2k Acrylic SA1-705 GRY1 ACRALOCK 2211 psi 15.24 MPa 78 psi 0.54 MPa Substrate 2k Acrylic Plexus MA420 ITW 2171 psi 14.97 MPa 262 psi 1.81 MPa Substrate 2k Acrylic SA10-05 Blk1 ACRALOCK 2102 psi 14.49 MPa 138 psi 0.95 MPa Substrate 2k Urethane 75451 LORD 2047 psi 14.11 MPa 68 psi 0.47 MPa Cohesive 2k Acrylic SA1-705 GRY 1:1 ACRALOCK 1966 psi 13.56 MPa 68 psi 0.47 MPa Substrate 2k Acrylic Scotch-Weld 8010 3M 1907 psi 13.15 MPa 61 psi 0.42 MPa Adhesive Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi 13.00 MPa 432 psi 2.98 MPa Cohesive 2k Acrylic Crestabond PP-04 Scott Bader 1873 psi 12.91 MPa 281 psi 1.94 MPa Substrate  2k Acrylic SA10-05 Blk 10:1 ACRALOCK 1779 psi 12.27 MPa 127 psi 0.88 MPa Cohesive 2k Urethane 75422 LORD 1716 psi 11.83 MPa 190 psi 1.31 MPa Cohesive Adhesive 2k Urethane 75452 LORD 1535 psi 10.58 MPa 98 psi 0.68 MPa Adhesive 2k Methacrylate PolyFuse Icon Containment 1610 psi 11.10 MPa 98 psi 0.68 MPa Adhesive INTERMEDIATE ADHESION 2k Acrylic FA10-05 Blk C010817 ACRALOCK 724 psi 4.99 MPa 58 psi 0.40 MPa Cohesive 2k Acrylic FA10-05 Blk1 ACRALOCK 722 psi 4.98 MPa 44 psi 0.30 MPa Cohesive 2k Epoxy Loctite Epoxy Instant Mix Loctite 508 psi 3.50 MPa 81 psi 0.56 MPa Adhesive 2k Epoxy Gorilla Epoxy Gorilla Glue 341 psi 2.35 MPa 198 psi 1.37 MPa Adhesive NOT RECOMMENDED  2k Epoxy Loctite Epoxy Marine Loctite 0 0 No bond ADHESIVE SELECTION Brand names of the adhesives are owned by the respective manufacturers.

HMS FLAT GREY UV GREY SURF 4 TPU PP FR 8-6 LMS-1000

CNDA TEMPEST GREY GREY 35634 PP FR 8-6 LMS-1000

SA5 GREY SEAL SB891 ABS VERANDA GREY PP FR 8-6 LMS-1000

APOLO GREY GREY 424C PP FR 8-6 LMS-1000

UV DK GREY PP PCR GREY B PP FR 8-6 LMS-1000

50/50 GREY TPE3620 KOALA GREY CAPA PP FR 8-6 LMS-1000

PLATE GREY LIBERTY GREY PP FR 8-6 LMS-1000

28036-02 EXPL5700 SLATE GREY 16807-02 EXPL5700 SLATE GREY PP FR 8-6 LMS-1000

GREY 59-8930 TR GREY PC SM 2 PP FR 8-6 LMS-1000