https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
Multi-station rotary presses allow more cooling time for molding foamed parts.
If a foaming agent is required (to produce foamed parts), a mechanical shut-off nozzle must be used to control foaming activity and to prevent drooling.
PP carrier is not recommended for softer grades, as the compound hardness will be affected.
https://www.avient.com/sites/default/files/resources/Marine%2520Panels%2520Application%2520Bulletin.pdf
Our composite panels are custom engineered by varying core thicknesses to increase or decrease stiffness; by varying core materials (including end-grain balsa, foam or engineered woods) to increase or decrease weight; by varying fiber to modify the stiffness-to-weight ratio; and by varying the base polymer to increase or decrease strength. * 4 point flex., 44 in. span, ASTM 7249 Note: Additional core materials available.
TYPICAL SANDWICH PANEL PROPERTIES SPECIMEN TYPICAL SKIN THICKNESS (in) TYPICAL WEIGHT (lb/ft2) TYPICAL PANEL THICKNESS (in) TYPICAL FLEXURAL FAILURE LOAD* (lbf) Glass/Thermoplastic Skinned, PET Foam Core 0.05 0.75–0.85 1.0–1.5 135–195 Glass/Thermoset Skinned, PET Foam Core 0.05 1.0–1.2 0.5 120–150 Glass/Thermoset Skinned, PET Foam Core 0.06 1.6–1.7 1.0–1.5 340–395 Glass/Thermoset Skinned, Balsa Core 0.12 1.2–1.4 0.50–0.75 850–1500 Glass/Thermoset Skinned, Balsa Core 0.09 3.0 2.25 3000
https://www.avient.com/sites/default/files/2024-03/Lawn Equipment Application Solutions_2.pdf
SENSORY EXPERIENCE Wear Resistance, Noise Reduction, Low Friction SOLUTION: Internally Lubricated Formulations, Thermoplastic Elastomers, Scratch and Mar Resistant Additives POSSIBILITIES: Gears, Gaskets, Hood Dampers, Seating Systems STRUCTURAL INTEGRITY High Stiffness-to-Weight Ratio, Metal Replacement, Part Consolidation SOLUTION: Long Fiber Reinforced Composites POSSIBILITIES: Seat Base, Brake Pedal, Frame, Floor Pan, Controls EXTREME PERFORMANCE Chemical & Fire Resistance, Extreme Temperature Performance, Thermal Management, Lightweighting SOLUTION: Engineered Nylon Formulations, Flame Retardant Polyolefin Formulations, Engineered Polyketone Formulations, Thermally Conductive Formulations, Chemical Foaming Agents POSSIBILITIES: Under-the-Hood Applications, Electrical Connectors, Battery Assembly Housings, Exterior Trim and Equipment THERMAL MANAGEMENT Heat Dissipation, Flexible Design SOLUTION: Thermally Conductive Formulations POSSIBILITIES: LED Lights, Heat Sinks AESTHETIC APPEAL Custom Color, Special Effects, Paint Replacement, Corrosion Resistance, UV Stability SOLUTION: Custom Pre-Colored Formulations, Pre-Colored High-Gloss Thermoplastics, Solid Color Masterbatches POSSIBILITIES: Body Panels, Pedals, Control Grips, Bezels, Brand Elements TACTILE EXPERIENCE Soft-Touch Feel, Durable, Wet Grip Performance, Color Customization, UV Stability, Ergonomic Design, Overmolding SOLUTION: Thermoplastic Elastomers, Combination Colorant and Additive Formulations, Fabric-Effect Colorants and Additives POSSIBILITIES: Steering Wheel, Switches, Knobs © 2024, All Rights Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-pke-polyketone-formulations https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/custom-pre-colored-specialty-engineered-formulations https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes https://www.avient.com/products/polymer-colorants/solid-color-masterbatches https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fabric-fx
https://www.avient.com/sites/default/files/2020-08/colormatrix-reprize-brochure-8.5x11.pdf
COLORMATRIX™ rePrize™ Liquid dispersion chain extender for PET monolayer, multilayer and foamed sheet ColorMatrix™ rePrize™ is a PET and PC compatible formulated liquid dispersion chain extender.
FEATURE BENEFIT • Liquid technology • More accurate dose control • Less variation in melt flow and product IV • Can be coupled to an on-line rheometer • Shorter transition times • Does not require pre-drying • Less dust • Higher IV in melt phase • Improved uniformity when replacing virgin PET in PCR sheet • Eliminate/reduce solid phase polymerization (rPET) • Increased use of post consumer flake or re-grind (Sheet) • Reduced brittleness, less breakages and scrap • More consistent melt flow IMPACT • Reduced cost • Higher productivity • Cleaner working environment PROCESS HIGHLIGHTS IMPACT • Higher productivity • Reduced cost • Cleaner working environment • New product designs and applications • Improved shelf appeal PET SHEET PROCESS BENEFITS • Increases final IV • Less variation in product IV • More consistent melt flow • Increased use of flake or regrind • Shorter transition times • Reduced scrap • Reduced dust PRODUCT BENEFITS • Improved impact strength • Improved low temperature performance • Reduced brittleness • Improved aesthetics Information and photographs supplied by Sunwell Global Ltd IMPACT • Higher productivity • Reduced cost • Improved sustainability IMPACT • Lighter weight, higher strength • Reduced cost • Properties comparable to PS packaging • Recyclable PET MONO/MULTI LAYERED SHEET XPET FOAM SHEET ROUND DIE PROCESS BENEFITS • Improved melt flow consistency • Improved IV consistency • Increased recycle content • Reduced rejects and scrap PRODUCT BENEFITS • Increased product strength • Improved low temperature performance • Reduced brittleness PROCESS BENEFITS • Increase final IV • Increased use of regrind • Impossible to start up without it • Faster product changeover • Easier to cut PRODUCT BENEFITS • Increased strength • Lighter weight • Good sealing ColorMatrix™ rePrize is a PET compatible formulated liquid dispersion, designed to increase the polymer chain length via reactive extrusion.
This results in an increase in both the polymer intrinsic and melt viscosity. rePrize is suited to applications in: • PET monolayer sheet • PET multilayered sheet • PET foamed sheet rePrize can be used to optimise sheet manufacturing processes and product quality, whilst allowing for increased levels of recycle, contributing towards improved sustainability and reduced costs PRODUCT DESCRIPTION GLOBAL REGULATORY APPROVALS PRODUCT FDA EU GB MERCOSUR rePrize • • • • 1.844.4AVIENT www.avient.com Copyright © 2020, Avient Corporation.