https://www.avient.com/sites/default/files/2023-10/Complet LFT Wheelchair Caster Wheels - case study snapshot.pdf
WHEELCHAIR OEM C A S T E R W H E E L • Composite to replace a traditional aluminum caster • Lightweight, strong material that can withstand the rigor of daily use • Corrosion-resistant solution to reduce cost and frequency of maintenance • Formulated two materials that chemically bond seamlessly to minimize slip • Reduced weight by 33% (280g), supporting improved user maneuverability • Offered an injection-moldable alternative to metal that led to a more functional design and reduced vibration Complēt™ Long Carbon Fiber Nylon 6/6 and TPU Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/complet-lft-scorpyd-crossbow.pdf
SCORPYD™ CROSSBOW I N T E G R A T E D R A I L A N D R I S E R • Reduce weight by replacing aluminum • Integrate bolt rail and riser for supporting limbs into unified assembly • Achieved a 40% weight reduction to improve handling and firing ease • Provided structural design services to create industry-first integrated rail and riser assembly • Conducted FEA performance analysis to confirm long carbon fiber reinforced composite met extreme requirements Complēt™ Long Carbon Fiber ETPU Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Complet LFT OHP Side by Side Seat Pan %281%29.pdf
OFF-ROAD VEHICLE MANUFACTURER S E A T P A N • Consolidate parts to reduce assembly time and lower manufacturing costs • Maintain performance while replacing metal seat pan with lightweight composite material • Aided consolidation of multiple metal parts and fasteners into a single injection molded component, lowering costs $100k year • Saved time and money using FEA validation to confirm real-world performance before building tooling • Created full-size 3D printed prototypes to test fit and function Complēt™ Long Glass Fiber Nylon Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/resources/US_Norwalk_RC14001_2020Exp.pdf
Validity of this certificate is based on the successful completion of the periodic surveillance audits of the management system defined by the above scope and is contingent upon prompt,written notification to ABS Quality Evaluations, Inc. of significant changes to the management system or components thereof.
https://www.avient.com/sites/default/files/2021-01/complet-lft-aerospace-interiors.pdf
AEROSPACE INTERIORS OEM S E A T S P A C E R & A R M R E S T • Weight reduction to increase airliner fuel economy • Meet FAA safety requirements for FST compliance and 16G kinetic survivability • Agility to delivery solution within 8-month compressed product development timeline • Achieved 40% weight reduction generating $16,000 per year reduction in fuel costs • Optimized component designs for long fiber material and conducted FEA validation • Performed prototype molding and testing for load and impact specifications to expedite development Complēt™ Long Carbon Fiber PES Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-02/Complet LFT - Steering Column - Application Snapshotv2.pdf
PERSONAL WATERCRAFT OEM S T E E R I N G C O L U M N • Similar strength performance to existing aluminum assembly • Withstand outdoor UV exposure • Weight reduction for improved performance • Corrosion and moisture resistance • Premium aesthetic • Provided a material that met application load requirements and allowed for part consolidation • Delivered confidence in changing material through design consultation, robust FEA support, and UV customization • Incorporated carbon fiber to support a marketing story Complēt™Hybrid Moisture Resistant Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/complet-craftech-non-metallic-fasteners.pdf
CRAFTECH® N O N - M E T A L L I C F A S T E N E R S • Corrosion resistance • Electrical isolation • Strength performance similar to competitive products made of metals • Supplied pre-colored long fiber reinforced composites for consistent appearance • Formulated an LFT solution to meet key performance needs and strength to compete against metal alternatives • Delivered custom formulated materials on- time with short lead times and in low release quantities Complēt™ Long Glass Fiber ETPU Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2025-03/Complet LFT - Axial Fan Blade - NA case study snapshot.pdf
INDUSTRIAL FAN MANUFACTURER A X I A L F A N B L A D E • Replace aluminium alloy • Reduce thickness and weight of fan blade • Withstand 920 Pa of static pressure, high relative humidity (90-95%), and max temperature of 104ºF • Redesigned the 1600mm blade utilizing 3D modeling and mold flow analysis services from Avient Design • Simulated mechanical load to determine which new design would provide optimal performance • Increased strength using a carbon fiber grade, enabling injection-moldable parts and streamlined production • Reduced blade thickness to 35% of the original and blade weight from 7.71 lbs to 1.76 lbs (77% decrease) • Improved overall efficiency of fan with a thinner, lighter blade that cuts through the air Complēt Long Fiber Reinforced Thermoplastic KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/complet-lft-snowmobile-engine-bracket.pdf
OFF-ROAD VEHICLE MANUFACTURER E N G I N E B R A C K E T • Exceptional structural properties with extremely high stiffness and strength across a broad temperature range (-40 to 160°F) • Excellent creep resistance and fatigue endurance • Lower weight with no reduction in performance • Reduced weight by 40% with zero fatigue failures during extensive field testing • Provided technical support to optimize design for metal-to-composite conversion • Delivered composite solution with similar system cost and more robust performance than failure prone aluminum version Complēt™ Long Carbon Fiber PA66 Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/ECCOH XL 8148 - Photovoltaic Cable - Application Snapshot.pdf
Name of topic CABLE PRODUCER P H O T O V O L T A I C C A B L E • Simplified supply chain and inventory by providing one solution for both insulation and jacket coating • Provided a material that gave cable a good surface finish and improved cable life time value (passed Arrhenius life time prediction as per IEC 60216-1 in internal lab test) • Reduced catalyst dosage resulting in lower material cost • Improved customer processing speeds • Enabled flame retardant performance to EN 50618 and IEC 60332-1 standards on complete cable ECCOH™ XL 8148 + ECCOH XL CAT 005 Formulations KEY REQUIREMENTS WHY AVIENT?