https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/powersports
Nymax™ REC Recycled Nylon Formulations
Complēt™ Moisture Resistant Nylons
Nylon Alternatives for Powersports Applications
https://www.avient.com/sites/default/files/2021-04/edgetek-nylon-power-tool-case-study-one-pager.pdf
https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material
Rear
°F (°C)
Center
°F (°C)
Front
°F (°C)
Nozzle
°F (°C)
Melt
°F (°C)
Mold
°F (°C)
Nylon 6,6
14% NiCF
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
540–570
(280–300)
540–570
(280–300)
200–300
(90–150)
Nylon 6,6
30% SS
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
540–570
(280–300)
540–570
(280–300)
200–300
(90–150)
PBT
14% NiCF
510–410
(265–280)
490–540
(255–280)
480–530
(250–275)
480–530
(250–275)
480–530
(250–275)
150–250
(65–120)
PC
14% NiCF
540–570
(280–300)
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
530–560
(275–290)
150–250
(65–120)
ABS
14% NiCF
470–520
(240–270)
460–520
(240–270)
460–520
(240–270)
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
14% NiCF
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material
Temperature
°F (°C)
Time
Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF
180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS
180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF
250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF
250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF
200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF
180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-edgetek-screwdriver-handle.pdf
P R E M I U M TO O L
B R A N D
S C R E W D R I V E R H A N D L E
• High impact resistance
• High tensile strength
• Aesthetic surface
• Good processability
• Customized a nylon 6 based formulation,
with an emphasis on the impact properties
and processability, yet delivering the
desired aesthetic surface
• Met the customer’s aggressive timeline
and helped troubleshoot application needs
to determine the best material solution
Custom Edgetek™ Nylon Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/virtual-reality-application-bulletin.pdf
A LOOK INTO THE FUTURE
VIRTUAL REALITY
APPLICATION BULLETIN
AESTHETIC APPEAL
Metallic and Custom Effects,
FDA-Approved Masterbatch Colorants
SOLUTION: Custom Polymer Colorants,
Pre-Colored Resins
WEARABLE COMFORT
Flexibility, Skin- Compatible Comfort,
Soft Touch, Heat Reduction
SOLUTION: Thermoplastic Elastomers
(TPEs), Thermoplastic Urethanes (TPUs),
Silicone, Nylon (PA)
FUNCTIONALITY
Impact Resistance,
Dimensional Stability, Strength
SOLUTION: Copolyester, PC/
Polyester Blends, Polycarbonate,
Styrenics
BETTER EXPERIENCES.
DURABILITY
Impact Strength, Rigid or Flexible Materials
SOLUTION: Thermoplastic Elastomers (TPEs),
Thermoplastic Urethanes (TPUs), Copolyester,
Polycarbonate, PC Blends, PMMA, Styrenics,
Nylon (PA), Silicone
SURFACE
PROTECTION
Performance Enhancing
Additives
SOLUTION: Antimicrobial
Additives, Scratch and Mar
Additives
ERGONOMICS
Soft Touch, Easy to Grip
SOLUTION: Thermoplastic
Elastomers (TPEs), Thermoplastic
Urethanes (TPUs), Silicone
TOUGHNESS
Impact Strength, Chemical
Resistance
SOLUTION: PC/Polyester
Blends, Copolyester
WEAR
PERFORMANCE
Wear-Resistance
SOLUTION: Polyester (PET),
Nylon (PA),
Acetal (POM)
DISCOVER.
https://www.avient.com/sites/default/files/2023-07/2023 OHP Off Road Application Bulletin.pdf
DURABILITY
High Impact Strength, Weatherability
SOLUTION: PP, HDPE, ASA,
Nylon Engineered Formulations
AESTHETIC APPEAL
Custom Color & Special Effects, Paint Replacement
SOLUTION: Custom Polymer Colorants,
Pre-Colored High-Gloss Thermoplastics
THERMAL MANAGEMENT
LED Heat Sinks, Design Flexibility
SOLUTION: Thermally Conductive
Formulations
EXTREME PERFORMANCE
Chemical & Fire Resistance,
High Temperature Performance
SOLUTION: Nylon Engineered
Formulations, Long Fiber Reinforced
Composites, Continuous Fiber
Composite Tapes & Laminates, Flame
Retardant Polyolefin Formulations
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement
SOLUTION: Pultruded Rods,
Tubes & Custom Profiles, Long
Fiber Reinforced Composites
SENSORY EXPERIENCE
Vibration Damping, Durability, Customization,
Custom Color, Low Friction
SOLUTION: Thermoplastic Elastomers (TPEs),
Custom Polymer Colorants, Internally Lubricated
Formulations, Advanced Composite Springs
STRENGTH & STABILITY
Excellent Dimensional Stability,
High Stiffness, Impact Resistance
SOLUTION: Short & Long Fiber
Formulations, Continuous Fiber
Composite Tapes & Laminates
SURFACE PROTECTION
Performance Enhancements
SOLUTION: Scratch & Mar
Resistance, UV Stable
Additives, Anti-Static
Additives
STRUCTURAL
PERFORMANCE
Corrosion Resistance,
Lightweighting
SOLUTION: Long Fiber Reinforced
Composites, Nylon Engineered
Formulations, Continuous Fiber
Composite Tapes & Laminates,
Chemical Foaming Additives
METAL REPLACEMENT
Lightweighting, Heat Management, Load Carrying Capability
SOLUTION: Long Fiber Reinforced Composites, Continuous Fiber
Composite Tapes & Laminates
TACTILE EXPERIENCE
Soft-Touch Feel, Durability
SOLUTION: Thermoplastic
Elastomers (TPEs)
A COLLABORATION THAT BRINGS
STYLE & GRIT
To all thrill seekers, fans and
enthusiasts, your brand says,
“Bring it!”
https://www.avient.com/products/long-fiber-technology/complet-pke-formulations
Dimensional stability comparable to nylon
Eco-conscious alternative to nylons
Nylon Alternatives for Powersports Applications
https://www.avient.com/sites/default/files/2023-01/Nymax Motorcycle Trunk Application Snapshot.pdf
TRANSPORTATION
OEM
A F T E R M A R K E T M O T O R C Y C L E
T R U N K L I D & B A S E
• Maintain physical performance of incumbent 30% glass
fiber nylon while improving sink and warp issues
• Black with an easy-to-paint surface
• UV resistant
• Collaborated to rapidly provide an alternative
material with excellent balance of physical
properties and durability
• Achieved comparable performance while
improving paintability
• Quickly provided samples and offered on-site
application development and technical
support at molding trials
Nymax™ Glass and Mineral Fiber Reinforced
Nylon 6 Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/Case Study - Nymax REC - off-road vehicle.pdf
O F F - ROA D V E H I C L E
M A N U FAC T U R E R
S T R U C T U R A L B O D Y
C O M P O N E N T S
• Replace metal and consolidate parts
• High strength
• Structural stiffness
• Durability
• Reduced manufacturing complexity while
maintaining strength
• Leveraged Avient Design services to
achieve consolidated part design
• Conducted mold flow analysis and guided
material selection using technical and
application expertise
Nymax™ REC Recycled Nylon Formulation –
ND 1233 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/nymax-rec-recycled-nylon-formulations
https://www.avient.com/sites/default/files/2022-05/Bergamid-Racing Wheel-Application snapshot_0429.pdf
Bergamid-Racing Wheel-Application snapshot_0429
C O N S U M E R
E L E C T RO N I C S B R A N D
G E A R O F R A C I N G W H E E L
• Achieve high strength and abrasion resistance
• Deliver smooth, quiet functionality and minimize backlash
for improved control
• Delivered glass fiber reinforced nylon
formulation to meet the requirements for high
strength and abrasion resistance
• Offered local service and support, which
helped to accelerate production
• Provided stable supply despite the nylon
shortage issues in the market
Bergamid™ Polymer Formulation
KEY REQUIREMENTS
WHY AVIENT?