https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center/technical-bulletins/tpe-processing
Due to this unique viscosity/shear rate dependency, normal melt index testing (done at shear rates as low as 50 1/sec) will not reflect how the TPE will process at higher shear rates.
Shear rates during extrusion processing are usually in the hundreds of reciprocal seconds and shear rates during injection molding may go as high as 11,000 1/sec.
TPE FAQs
https://www.avient.com/sites/default/files/2020-10/tpes-for-home-appliances-product-bulletin.pdf
GLS™ TPE
MAJOR HOME APPLIANCE SOLUTIONS
ENHANCE APPLIANCE PERFORMANCE
WITH TPEs FOR ANTI-VIBRATION FEET
In the highly competitive home appliance market,
brands are driving to differentiate products with
enhanced performance attributes.
GLS TPEs are
designed to help you stand out from your competitors
with reduced appliance movement and noise.
Anti-vibration feet made with our TPEs have resistance
to wear and tear, better performance and function,
improved processability and reduced number of
part defects.
https://www.avient.com/sites/default/files/2023-06/AVIENT_TPEs and LSR eBook.pdf
™
TPEs vs.
One caveat: Typical TPE shrinkage is around 2% while that of substrate materials
is closer to 1%.
When looking to incorporate sustainable content into your TPE, the raw
material cost may be more expensive than traditional materials for three
reasons 1) supply chain maturity, 2) high demand, low supply, 3) location
of source and supplier.
https://www.avient.com/sites/default/files/2020-08/tpes-for-automotive-industry-bulletin.pdf
Known for offering tight seals and reducing
vibration and noise, certain thermoplastic elastomers
(TPEs), like OnFlex™ grades, may be better suited
for your particular application than the historically
incumbent materials, like general purpose TPEs,
thermoplastic vulcanizates (TPV), and thermoplastic
polyolefins (TPO).
INDUSTRY BULLETIN
STANDARD UNITS ONFLEX LO 7120-45N
Volatile Organic Compounds VDA 278 ug/g(ppm) 41
Fogging VDA 278 ug/g(ppm) 521
Odor
• Control
• Dry conditions
• Wet conditions
SAE J1351 (15) 1-10 Scale
1
2
1
Compression Set (23°C)
• 22 hours
• 70 hours
ASTM D395 % 14.4
14.6
Capillary Viscosity
• 1341/s
• 11170/s
ASTM D3835 Pa*s 35
7
HVAC SYSTEMS
OnFlex™ LO
• Features: low VOC/FOG, low odor, good compression set, easy processing, overmolds to polypropylene
• Example applications: seals and flaps in heating, ventilation and air conditioning systems
CHARACTERISTICS ONFLEX
™
LO
ONFLEX™
AF
TPE
GENERAL
PURPOSE
TPV TPO
Volatile Organic Compounds (VDA 278) Very Low Moderate Moderate Moderate Very Low
Fogging (VDA 278 & DIN 75201) Very Low Moderate Moderate High Very Low
Odor (VDA 270 Requirement ≤3.0) ≤3.0 ≤3.0 >3 >3 ≤3.0
Gloss Level Low Low Low Very Low High
Tactile Feel Grippy Grippy Grippy Grippy Waxy
Pre-Drying Required No No No Yes No
Raw Material Costs $$ $$ $$ $$$ $
Compression Set @ RT Good Good Good Excellent N/A
Compression Set @ ≥70°C Moderate Moderate Moderate Good N/A
UV Resistance Good Excellent Good Good Good
Weatherability Good Excellent Good Good Good
Hardness Range Low to High Low to High Low to High Low to High High
Density (g/ml) 1.15 0.99 0.90–1.20 0.95–0.98 0.90–1.20
GENERAL CHARACTERISTICS COMPARING TPE, TPV, TPO
Grades shown on both pages are representative of solutions manufactured in North America, more grades available globally.
https://www.avient.com/sites/default/files/2024-07/TPE Whitepaper_0.pdf
Specifically, here are five ways TPEs can help the
healthcare industry meet an anticipated capacity
crunch:
1.
Parts Cost
Surplus Stock
Carbon Footprint
Power Consumption
Production Time
TPE Benefits
TPEs can reduce:
TPE Applications
TPEs can used to produce:
Better grips on
instruments
Easy
branding
Easy-to-open
pill bottles
Needs to Meet Future Growth
2010
TPE
Substrate
2030
Futu
re De
man
d
2050
Supply Chain Cap
acity
TPE
Substrate
Parts Cost
Surplus Stock
Carbon Footprint
Power Consumption
Production Time
TPE Benefits
TPEs can reduce:
TPE Applications
TPEs can used to produce:
Better grips on
instruments
Easy
branding
Easy-to-open
pill bottles
Needs to Meet Future Growth
2010
TPE
Substrate
2030
Futu
re De
man
d
2050
Supply Chain Cap
acity
TPE
Substrate
3© 2020 Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
3.
CONCLUSION: HOW CAN TPEs HELP YOU?
https://www.avient.com/sites/default/files/2023-12/Versaflex OM TPEs for Sealing Ring of Blood Lancet.pdf
BLOOD LANCET
MANUFACTURER
S E A L I N G R I N G
• Compliance with strict regulations for medical materials
• Excellent sealing performance
• Good compression set
• Provided a recycled TPE solutions
compared to silicone without increasing
system cost
• Delivered a TPE that complied with ISO
10993-4 & -5 and USP Class VI
• Supported a change to an injection molded
material to ease production and enhance
assembly capabilities
Versaflex™ HC TPEs – OM1040-1 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-11/reSound BIO TPEs Technical Bulletin.pdf
TECHNICAL BULLETIN
reSound™ BIO Thermoplastic Elastomers
Customizable Bio-based TPEs
reSound™ BIO TPEs are formulated utilizing between
35 and 60 percent bio-renewable content.
Initially available in overmolding grades compatible
with PP, all grades are formulated to achieve
comparable performance to traditional TPEs.
This expertise enables brands to meet sustainability
goals while maintaining the mechanical properties
of traditional TPEs.
https://www.avient.com/sites/default/files/2021-03/wet-grip-tpe-surfco-case-study.pdf
WET GRIP TECHNOLOGY PROVIDES POWERFUL SOLUTION
FOR SURFCO HAWAII
© 2021, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 1 Wax Mat® is a trademark of SurfCo Hawaii, Inc.
To learn more about our wet grip
TPEs, contact Avient at +1.844.4AVIENT
(1.844.428.4368) or visit avient.com.
THE IMPACT
The launch of the Wax Mat®1 grip tape introduced a
fresh alternative to wax for wet grip to surfboard decks,
helping to further differentiate SurfCo.
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
Results and Discussion
TPE-1
TPE-1 is a translucent material of 45 Shore A.
TPE-2
TPE-2 materials are opaque and their base chemistries are different from TPE-1.
Figure 3 shows the capillary viscosity
of TPE-1 and TPE-2 at 200oC.
https://www.avient.com/idea/using-tpes-white-or-light-colored-phone-cases
4 Ways Blue Jean Stain Resistant TPEs Can Improve Phone Case Designs
With blue jean stain resistant TPEs, designers will enjoy:
For more information on blue jean stain resistant TPEs, download the application bulletin.