https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-eccoh-6154-optical-fiber-cable.pdf
GLOBAL CABLE MANUFACTURER M I C R O M O D U L E S F O R O P T I C A L F I B E R C A B L E S Meet specific standards for stranded, loose tube, optical fiber cable performance and production, including: • High speed processing at a low wall thickness • Good colorability • Resistance to chemicals and filling compounds • UV ageing performance • Low shrinkage • Enabled faster processing speeds and manufacturing consistency with a reliable material, eliminating waste • Enabled easier installation with excellent colorability at low wall thickness • Provided technical support to transfer the product to multiple plants ECCOH LSFOH 6154 UV KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION PROCESSABILITY + COLORABILITY LEARN MORE © 2020, All Right Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 https://www.polyone.com/products/engineered-polymer-formulations/eco-conscious-formulations/eccoh-low-smoke-and-fume-non-halogen-formulations Global cable manufacturer
https://www.avient.com/sites/default/files/2024-10/ECCOH_ 5702 SEPAP Formulation - Shealth for Riser Cable - Application Snapshot.pdf
CABLE MANUFACTURER F L A M E - R E T A R D A N T S H E A T H F O R R I S E R C A B L E S • Fire performance: CPR classification Dca s1 a1 d0 at a thickness of 350µm • Low shrinkage • Water, UV, and chemical resistance • Low coefficient of friction (CoF) • Reduced overall cable weight cable by reducing the jacket thickness from 550µm to 350µm • Increased the lifetime value of the cable by providing superior chemical and UV resistance • Provided low CoF on the inner layer, making the solution suitable for use with micro ducts as it’s easier to blow cables inside ECCOH LSFOH 5702 SEPAP Formulation KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION UV + CHEMICAL RESISTANCE LEARN MORE © 2024 Avient Corporation, All Rights Reserved https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/eccoh-low-smoke-and-fume-non-halogen-formulations Cable Manufacturer
https://www.avient.com/sites/default/files/2020-11/eccoh-processing-guide-spanish.pdf
ECCOH™ LSFOH BAJA EMISIÓN DE HUMOS CERO HALÓGENOS RECOMENDACIONES DE PROCESO Directrices Generales Para La Extrusión ECCOH™ son compuestos termoplásticos de poliolefinas sin halogenos y con baja emisión de humos.
EXTRUSOR Tornillo 3/4" a 6" para polietileno, de filete sencillo y sin sección de mezcla, Relación de compresión 1.5–2:1 Cabezal De presión media: ángulo de 30° a 40° Dado Del tamaño adecuado para una hilera de 1/8" o menos L/D 24:1 recomendado Paquete de mallas Sin paquete de mallas (opcional según la presión) Canal de enfriamiento 50–65°C recomendado Alimentador Preferentemente gravimétrico—3 compartimentos para cross-linked Secador Desecante, 4 horas a 70°C, para el compuesto ECCOH™ solamente; nunca se debe colocar silano seco en los secadores PROCESAMIENTO Temperatura ECCOH Serie 5000 ECCOH Serie 6000 Precalentamiento del alambre 80–120°C 80–120°C Zonas de alimentación 93°C 135°C Transición 135 °C 163°C Dosificación 150°C 190°C Cabezal/dado 165°C 215°C Material fundido 165–170°C 215–225°C Llama a la salida del dado Sí, según sea necesario Velocidad de la línea Sensible a la cizalla: Observar temperatura de fusión, amperaje del motor y presión Compuesto de purga HDPE +1.844.4AVIENT www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-12/Wire _ Cable Tri-fold Selection Guide_SPANISH.pdf
GUÍA DE SELECCIÓN DE PRODUCTOS SOLUCIONES PARA CABLE & ALAMBRE Materiales de Ingenieria Especializada Formulaciones para aislamiento, revestimiento y cross-web para el mercado de cable y alambre Syncure™ XLPE Formulaciones de Polietileno Reticulable • Curado al ambiente • Alto desempeño a la flama • Resistente al calor, el aceite, a la deformación por stress constante y la abrasión • Propiedades de baja temperatura • Baja inversión de capital • Alta velocidad de extrusión • Libre de DBDPE disponible • Boletinados por UL/CSA Maxxam™ FR Polipropileno con Retardante de Flama • Reemplaza al FEP para aislamiento • Desempeño a la flama • Cumplimiento a UL 444 yellow card • Baja constante dieléctrica • Alta velocidad de extrusión • Capacidad de extrusión para paredes delgadas Maxxam™ SY Polipropileno Espumado • Baja constante dieléctrica • Estructura celular uniforme • Resistencia al calor y la compresión • Facilidad del espumado mediante proceso químico Soluciones LSFOH ECCOH™ Baja Emisión de Humo y Libre de Halógenos • Mejora de la seguridad contra incendios • Baja emisión de humo, toxicidad y libre de halogenos (LSFOH) • Resistencia química ECCOH™ XL Soluciones para Cable Reticulado • Libre de halógenos, baja emisión de humos, baja toxicidad y anticorrosiva • Excelentes propiedades electricas y mecanicas • Facilmente procesable • Temperaturas de operación 90°C • Tecnologia de curado por humedad Synprene™ Elastómeros Termoplásticos Retardantes de Flama • Flexibilidad • Alta desempeño a la flama • Resistencia a baja temperatura • Resistencia química • Permite coloración FireCon™ CPE Polietileno Clorado Retardante de Flama • Resistencia en ambientes extremos • Propiedades de baja temperatura • Alta desempeño a la flama • Alta velocidad de extrusión • Resistencia a la luz del sol y rayos UV CARACTERISTICAS ESPECIFICACIONES ECCOH™ XL 8148 Libre de halógenos, baja emisión de humos, baja toxicidad, anticorrosivo EN50618 Syncure™ S100FH Flama horizontal UL 44 Syncure™ S100FH-XUV Flama horizontal, resistencia UV UL 44 Syncure™ S100FH-UV Flama horizontal, FV-1, resistencia UV UL 44, UL 4703 Syncure™ S100FV VW-1 UL 44 Syncure™ S100FV-UV VW-1, resistencia UV UL 44 Syncure™ S112NA Sin retardante a la flama CSA 22.2 Syncure™ S120NA Sin retardante a la flama NSF 61 Syncure™ S200FH Flama horizontal, libre de DBDPE UL 44 Syncure™ S200FV VW-1, libre de DBDPE UL 44 SISTEMAS PARA AISLAMIENTO DE CABLES DE BAJO VOLTAJE Cables de baja tensión • Desempeño a la flama • Resistencia al calor, aceite y abrasión • Buen desempeño a bajas temperaturas • Baja inversión de capital • Altas velocidades de procesamiento AISLAMIENTO Y CROSS-WEBS PARA CABLES DE CATEGORIA Los sistemas de cables de categoría nos proporcionan • Alternativas de cables FEP • Desempeño a la flama • Baja constante dieléctrica • Altas velocidades de extrusión y desempeño para pared delgada • Resistencia química • Desempeño a bajas temperaturas • Flexibilidad CARACTERISTICAS ESPECIFICACIONES Maxxam™ FR 0521-48 R1 Baja emisión de humo, libre de halógenos UL 444 Maxxam™ FR 0587-21 R3 Halogenado, y desempeño para cables plenum UL 444 Cables para fibra optica • Resistencia a ambientes extremos, químicos y a la exposición a luz del sol • Resistencia a bajas temperaturas (LTB) • Baja emisión de humos y toxicidad • Flexibilidad • Altas velocidades en extrusion CARACTERISTICAS ESPECIFICACIONES ECCOH™ 6649 UV Low DD Baja emisión de humos, Libre de halógenos Cubre las requerimientos de retardacia a la flama requeridos por el cliente Cables Coaxiales • Flexibilidad • Altas velocidades de extrusión • Baja constante dieléctrica • Estructura de celda uniforme • Resistencia al calor y a la deformación CARACTERISTICAS ESPECIFICACIONES Maxxam™ SY 89-22-7 Espumable Cubre las requerimientos de retardacia a la flama requeridos por el cliente SISTEMAS PARA CUBIERTA PARA CABLES DE DATOS Cubiertas para medio y bajo voltaje • Resistencia a ambientes extremos, ambientes químicos y degradación por rayos UV • Resistencia a bajas temperaturas (LTB) • Baja emisión de humos y toxicidad • Flexibilidad • Altas velocidades de extrusión • Fácilmente de colorear CARACTERISTICAS MERCADOS Y APLIACIONES FireCon™ CPE 30-33 RoHS Black Retardante a la flama, flexible Edificación & construcción, industrial, nuclear FireCon™ CPE 37-36 RoHS Black Retardante a la flama, flexible Edificación & construcción, industrial, nuclear FireCon™ CPE 30-20 RoHS Natural Retardante a la flama, flexible Edificación & construcción, industrial, nuclear ECCOH™ 5549 UV Baja emisión de humos, libre de halógenos, retardante a la flama Edificación & construcción, industrial ECCOH™ 6649 UV Low DD Baja emisión de humos, libre de halógenos, retardante a la flama Fibra optica, ductos ECCOH™ 5981 UV Baja emisión de humos, libre de halógenos, retardante a la flama Cables industriales, cables Teck 90 Synprene™ RT5180 Retardante a la flama, resistente a LTB Edificación & construcción, industrial Synprene™ RT5180UV Retardante a la flama, resistente a LTB Edificación & construcción, industrial Synprene™ RT3870M Retardante a la flama, resistente a LTB Edificación & construcción, industrial www.avient.com Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/ECCOH XL Cross-Linkable Solutions _8001_ Product Bulletin.pdf
ECCOH™ XL Cross-Linkable Solutions (8001) Moisture-cured cross-linkable, low smoke and fume, non-halogen (LSFOH) formulations for flame retardant wire and cable applications ECCOH™ XL Cross-Linkable Solutions (ECCOH XL 8001) are non-halogenated flame retardant formulations for the manufacturing of thermoset cable insulation.
The formulation of ECCOH XL 8001 has been optimized so that, when used in combination with the catalyst, ambient curing can be accomplished in a short time, with the material exhibiting very good Hot Set Test values.
Manufacturers of cable insulation who require flame retardance in their products benefit from ECCOH XL 8001.
https://www.avient.com/sites/default/files/2024-01/ECCOH 5983 - Power Cable - Case Study Snapshot.pdf
CABLE MANUFACTURER J A C K E T F O R P O W E R C A B L E • High tear resistance > 11 N/mm • High ESCR performance • Cost efficient solution • Hot pressure resistance above 80°C • Provided a jacket solution that complies with the LTS1 requirement as per BS 7655-6.1 • Enabled use in armored cables operating at a maximum conductor temperature of 90°C • Supported customer to optimize processing of the new material ECCOH™ LSFOH 5983 Formulation KEY REQUIREMENTS WHY AVIENT?
All Rights Reserved https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/eccoh-low-smoke-and-fume-non-halogen-formulations Cable manufacturer
https://www.avient.com/sites/default/files/2020-11/eccoh-processing-guide.pdf
ECCOH™ LSFOH LOW SMOKE AND FUME, NON-HALOGEN PROCESSING GUIDE To learn more about ECCOH wire and cable solutions, contact us at +1.844.4AVIENT (1-844.428.4368) www.avient.com General Extrusion Guidelines ECCOH™ compounds are thermoplastic polyolefin-based low smoke and fume, non-halogenated systems.
EXTRUDER Screw 3/4" to 6" Polyethylene type—Single flight, no mixing section, 1.5–2:1 compression ratio Tooling Semi-Pressure type: 30°–40° angle Die On size with 1/8" or less land L/D 24:1 recommended Screen Pack No screen pack (Optional depending on pressure) Cooling Trough 120–150°F (50–65°C) recommended Feeder Gravimetric type preferred—3 compartment for cross-linked Dryer Desiccant type, 4 hours at 160°F (70°C) For ECCOH™ compound only; never put Dry Silane in Dryers PROCESSING Temperature ECCOH 5000 Series ECCOH 6000 Series Wire Preheat 180–250°F (80–120°C) 180–250°F (80–120°C) Feed Zones 200°F (93°C) 275°F (135°C) Transition 275°F (135°C) 325°F (163°C) Metering 300°F (150°C) 375°F (190°C) Head/Die 330°F (165°C) 420°F (215°C) Target Melt 330–340°F (165–170°C) 420–440°F (215–225°C) Flame at Die Tip Yes—as needed Line Speed Shear sensitive: Observe Melt Temperature, Motor Amperage, and Pressure Purge Compound HDPE Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-12/_ECCOH LSFOH 5983 Formulations Product Bulletin.pdf
ECCOH™ Low Smoke and Fume Non-Halogen Formulation 5983 With high environmental stress cracking resistance for power cable jacketing The new ECCOH™ 5983 formulation helps prevent environmental stress cracking in low and medium-voltage armored power cables, helping to prevent costly cable damage and disrupted power supply.
The ECCOH 5983 formulation has been developed to help prevent stress cracking in armored cables by offering high tear strength and elongation at break at temperatures ranging from -25°C to 90°C.
KEY CHARACTERISTICS ECCOH 5924 FORMULATION ECCOH 5981 FORMULATION ECCOH 5983 UV FORMULATION Material Standards BS7655-6, 1 (LTS1–4), BS6724, IEC 60502 BS7655-6, 1 (LTS3) BS7655-6, 1 (LTS1–4) Tear Strength at 23°C 7.7 N/mm 10 N/mm 11 N/mm Tear Strength at 65°C 2.3 N/mm 5 N/mm 6.5 N/mm Hot Pressure Test (6h at 90°C) 39% –
https://www.avient.com/sites/default/files/2023-10/Wire _ Cable Tri-fold Selection Guide_0.pdf
PRODUCT SELECTION GUIDE WIRE & CABLE SOLUTIONS Specialty Engineered Materials High performance insulation, jacketing, and cross-web formulations for the wire and cable industry Syncure™ XLPE Cross-linkable Polyethylene Formulations • Ambient curing • Flame performance • Resistant to heat, oil, creep, & abrasion • Low temperature properties • Low capital investment • High extrusion speeds • DBDPE-free grades available • UL/CSA bulletins Maxxam™ FR Flame Retardant Polyolefin Formulations • FEP alternative • Fire performance • UL 444 & plenum yellow card compliance • Low dielectric • High extrusion speeds • Thin wall extrudability Maxxam™ SY Foamable Flame Retardant Formulations • Low dielectric • Uniform cell structure • Crush & heat resistance • Ease of chemical foaming ECCOH™ Low Smoke and Fume Non-Halogen Formulations • Improved fire safety • Low smoke, fume, non-halogen (LSFOH) formulations • Chemical resistance ECCOH™ XL Cross-Linkable Solutions • Non-halogen, low smoke, toxicity, & corrosiveness • Excellent mechanical & electrical properties • Easily processed • Operating temperature of 90°C • Moisture cure technology Synprene™ Flame Retardant Thermoplastic Elastomers • Flexibility • Flame performance • Low temperature brittleness (LTB) resistance • Chemical resistance • Easily colored FireCon™ CPE Insulation Jacketing Formulations • Resistance to harsh environments • Low temperature performance • Flame performance • High extrusion speeds • Sunlight resistance FEATURES SPECIFICATION ECCOH™ XL 8148 Non-halogen, low smoke, toxicity, & corrosiveness EN50618 Syncure™ S100FH Horizontal flame UL 44 Syncure™ S100FH-XUV Horizontal flame, UV resistant UL 44 Syncure™ S100FH-UV Horizontal flame, FV-1 flame, UV resistant UL 44, UL 4703 Syncure™ S100FV VW-1 flame UL 44 Syncure™ S100FV-UV VW1, UV resistant UL 44 Syncure™ S112NA Non-flame retardant CSA 22.2 Syncure™ S120NA Non-flame retardant NSF 61 Syncure™ S200FH Horizontal flame, DBDPE-free UL 44 Syncure™ S200FV VW-1, DBDPE-free UL 44 INSULATION FOR POWER CABLE SYSTEMS Low Voltage Power Cables • Flame performance • Resistance to heat, oil, creep, & abrasion • Low temperature performance • Low capital investment • High extrusion speeds INSULATION & CROSS-WEBS FOR DATA CABLE SYSTEMS Category Cables • FEP alternative • Flame performance • Low dielectric constant • High extrusion speeds & thin wall capability • Chemical resistance • Low temperature performance • Flexibility FEATURES SPECIFICATION Maxxam™ FR 0521-48 R1 Low smoke & fume, non-halogen UL 444 Maxxam™ FR 0587-21 R3 Halogenated to plenum performance UL 444 Optical Fiber Cables • Resistance to harsh environments, chemicals, & sunlight • Low temperature brittleness (LTB) resistance • Low smoke & toxicity • Flexibility • High extrusion speeds FEATURES SPECIFICATION ECCOH™ 6649 UV Low DD Low smoke & fume, non-halogen Meets customer-specific flame requirements Coaxial Cables • Flexibility • High extrusion speeds • Low dielectric constant • Uniform cell structure • Crush & heat resistance FEATURES SPECIFICATION Maxxam™ SY 89-22-7 Foamable Meets customer-specific flame requirements JACKETING FOR POWER & DATA CABLE SYSTEMS Low & Medium Voltage Jacketing • Resistance to harsh environments, chemicals, & UV degradation • Low temperature brittleness (LTB) resistance • Low smoke & toxicity • Flexibility • High extrusion speeds • Easily colored FEATURES SUBMARKETS & USES FireCon™ CPE 30-33 RoHS Black Flame retardant, flexible Building & construction, industrial, nuclear FireCon™ CPE 37-36 RoHS Black Flame retardant, flexible Building & construction, industrial, nuclear FireCon™ CPE 30-20 RoHS Natural Flame retardant, flexible Building & construction, industrial, nuclear ECCOH™ 5549 UV Low smoke & fume, non-halogen, flame retardant Building & construction, industrial ECCOH™ 6649 UV Low DD Low smoke & fume, non-halogen, flame retardant Optical fiber, ducts ECCOH™ 5981 UV Low smoke & fume, non-halogen, flame retardant Industrial, Teck 90 wire Synprene™ RT5180 Flame retardant, LTB resistance Building & construction, industrial Synprene™ RT5180UV Flame retardant, LTB resistance Building & construction, industrial Synprene™ RT3870M Flame retardant, LTB resistance Building & construction, industrial 1.844.4AVIENT www.avient.com Copyright © 2023, Avient Corporation.
https://www.avient.com/news/avient-showcase-innovative-polymer-solutions-wire-and-cable-industry-wire-d-sseldorf-2024
ECCOH™ Low Smoke, Fume, Non-Halogen Formulations (LSFOH) are excellent for jacketing and insulation in various cable types, including energy, optical fiber, and communication cables
Syncure™ XLPE Cross-linkable Polyethylene Formulations and ECCOH™ XL Cross-Linkable Solutions, both of which can enhance traditional LSOFH materials to provide additional requirements such as oil resistance, chemical resistance, and improved mechanical performance or service temperature of the cables