https://www.avient.com/sites/default/files/2023-09/SEM Services Capabilities Overview Brochure.pdf
Industrial Design • Research methodologies • Brainstorming/problem solving • Concept sketching • Ergonomic development • 3D CAD modeling • Photo rendering & 3D prototyping • Color, material, & finish selection • Design for manufacturing Part/Tool/Process Design Optimization Prototype Capabilities • Over 10 injection molding machines ranging from 50–550 tons: - Materials sampling and evaluation • Fully automated continuous fiber reinforced thermoplastic (CFRTP) injection-overmolding cell - Prototyping combinations of injection molded discontinuous fiber reinforced thermoplastics with CFRTP inserts • Full suite of auxiliary support equipment including: - Material drying - Water and hot oil thermolators for mold heating - Ultrasonic welding for inserts - Secondary & post operations • 150-ton compression molding presses • Profile extrusion • Co-extrusion film and wire & cable • Over 20 molds at varying geometries to validate structural, application, and functional performance.
Material Data Sets • A number of material characterization data sets are available in .udb, moldex 3D, xChange data cards, and SIPOE format Mold Filling Simulation (see examples below) • Serves to validate part design (e.g., gate location, fill/pack/warp/cool) & material solution • Evaluates component design viability with preferred Avient material solution • Fiber analysis determines fiber orientation and length • Predicts part quality and manufacturability (shrink, warp, weld line location) FILLING PART QUALITYFIBER ORIENTATION Finite Element Analysis (FEA) • Virtually simulates how an application will perform in real-world conditions with a high level of precision • Able to represent a variety of problems, test methods, models and outputs to evaluate the design, process and material combination for validation or optimization • Dynamic - Acceleration - Impact - Break/no break - Transmitted force - Energy absorption • Thermal Mechanical - Temperature Computational Fluid Dynamics (CFD) - Heat path - Dominant heat transfer - Temperature mapping - Coupling with mechanical simulations FEA Simulation Capabilities • Static - Displacement/rotations - Stress and strains - Contact pressure - Reaction forces/moments - Factors of safety • Vibration - Eigen frequencies - Harmonic response ○ Harmonic displacement, acceleration and stress Software Used • Autodesk Moldflow • Digimat • Simulia/Abaqus • MSC Cradle • CAD/CAE - MSC Apex - SolidWorks Failure Mode Effect Analysis (FMEA) Support By leveraging mold filling simulation, multiphysics simulation, and the understanding of the link between design, process and material, we can help inform your decision-making process for product development.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
Processing aids can be used to achieve an improved surface finish, expanded heat processing window, elimination of die drool, and higher line speeds.
SITECOOL™ SiteCool is an additive solution for fluoropolymer roofing systems that reduces the transfer of heat into the interiors of architectural structures by absorbing infrared energy contained within the solar spectrum.
They can also be used as an antistatic coating on FEP or PTFE-impregnated glass cloth or as a resistance carrier for heating bands.
https://www.avient.com/sites/default/files/2020-08/sem-edgetek-application-bulletin.pdf
They are also compatible with SMT (Surface Mounting Technology) methods of circuit board production because they can be formulated with high heat resistance.
ET9600-8010 LDS ET3200-8177 LDS Dielectric Constant (DK) 3.98 2.88 Dissipation Factor (Df) 0.0060 0.0040 SPECIALTY ENGINEERED MATERIALS ELECTRICAL & ELECTRONICS SOLUTIONS EDGETEK™ FORMULATIONS FOR 5G BASE STATION ANTENNA APPLICATIONS EDGETEK™ PRODUCT PORTFOLIO HOW AVIENT EDGETEK FORMULATIONS MAKE THE DIFFERENCE FOR 5G BASE STATION ANTENNA APPLICATIONS Increased Design Flexibility – Can increase design flexibility especially for circuit design, 3D antenna design, and complex shapes Faster Design Qualification & Shorter Lead Time – Can be customized to specific Dk values and delivered within weeks Flexible Design Space – Effective for circuit designs constrained by a limited space Compatible with SMT Process – Can be customized to resist heat, with deflection temperatures ranging from 200°C to 278°C To learn more, please visit www.avient.com or call +86.21.60284888. www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2024-04/LubriOne Internally Lubricated Formulations PTFE Free Series Product Bulletin.pdf
They provide similar performance characteristics to conventional grades formulated with PTFE, helping to reduce friction, noise, vibration, and heat build-up as well as improve product durability in applications that involve mating surfaces or extreme wear.
KEY CHARACTERISTICS • Excellent wear resistance • Reduced friction, heat build-up, noise & vibration • Improved processability & surface finish on parts • Lower power requirements & low maintenance • Reduced tool contamination and corrosion • Reduction in lubricant migration time • Design flexibility • Reduced weight • Chemically resistant MARKETS & APPLICATIONS Ideal for applications in many industries including transportation, industrial, household, electrical and electronics including: • Transportation – Fuel flap axis, interior door handle axis, gears, seat mechanics, sun-roof sliding mechanisms, side mirror parts • Industrial – Conveyor belt gears, pulleys • Household – Window/door runners, furniture parts, hinges • Electrical and electronics – Electrical plug safety parts, printers, barcode scanners PRODUCT BULLETIN EUROPE GRADES ASIA GRADES Material Name Base Resin Reinforcing Filler Lubricating Filler LubriOne LB6000-5024 RS HI natural PA6 GF10 UHMWPE Lubrione LB6000-5021 RS S1 GF30 UHMWPE Lubrione LB6000-5021 RS X2 GF30 UHMWPE LubriOne LB6000-5019 X1 black GF50 UHMWPE LubriOne LB6700-5001 RS AF black PA6/PA66 GF50 UHMWPE LubriOne NN-000/01M black SO PA66 Unfilled MoS2 LubriOne REC LB6600-5030 RS grey GF33 Graphite LubriOne LB3300-5010 RS natural PBT GF20 UHMWPE LubriOne LB3300-5005 RS natural MI20 UHMWPE LubriOne REC LB3220-5001 RS C natural X1 PC GF10 UHMWPE LubriOne LB8900-5010 GP grey PKE Unfilled Graphite LubriOne LB8900-5006 RS PE natural GF20 UHMWPE LubriOne LB8900-5004 RS PE natural GF30 UHMWPE LubriOne LB4200-5022 black POM Unfilled MoS2 LubriOne LB4200-5023 natural Unfilled UHMWPE LubriOne LB9200-5012 RS PE natural PPS GF30 UHMWPE Material Name Base Resin Reinforcing Filler Lubricating Filler LubriOne LB6600-8056 LB BK001 PA66 Unfilled LDPE LubriOne LB6600-8054 RS BK001 CF30 LDPE LubriOne LB6600-8052 RS BK001 GF30 LDPE LubriOne LB4200-8032 RS NC001 POM GF30 LDPE LubriOne LB4200-8030 AR NC001 AF10 LDPE LubriOne LB4200-8026 LB BK001 Unfilled LDPE+HDPE LubriOne LB3200-8022 LB BK001 PC Unfilled UHMWHDPE LubriOne LB3200-8021 RS BK001 GF30 UHMWHDPE LubriOne LB7600-8008 RS BK001 PPO GF20 UHMWHDPE Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/resources/US_Terre%2520Haute_RCMS%25202013.pdf
WITH ADDITIONAL FACILITIES LISTED ON THE ATTACHED ANNEX) has been assessed by ABS Quality Evaluations, Inc. and found to be in conformance with the requirements set forth by: RCMS®:2013 (Option 2) The Environment, Health, Safety and Security Management System is applicable to: Design and Manufacture of Plastic Compounds Certificate No: 55543 Effective Date 21 December 2017 ABS Quality Evaluations, Inc. 16855 Northchase Drive, Houston, TX 77060, U.S.A.
https://www.avient.com/sites/default/files/2025-02/MAXXAM Fan Blower Housing Application Snapshot.pdf
Appliance Manufacturer APPLIANCE MANUFACTURER F A N B L O W E R H O U S I N G • Non-halogen to industry standards • Thermal stability • Good impact properties • Easy to process • Good cost/performance • Replaced halogenated solutions while keeping the required mechanical performance • Delivered solution with V-0 flame performance rating to withstand high-heat environments • Met regulatory standards including RoHS and REACH as well as local Turkish regulations Maxxam NHFR Non-Halogen Flame Retardant Polyolefin Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread COOLER MANUFACTURER C O O L E R F E E T & W A G O N W H E E L T R E A D • Abrasion resistance and excellent tear strength • UV and heat stability • Overmoldable to PP or PC • Provided durable TPE materials at target durometers to achieve component-specific performance requirements • Offered rapid response technical support for mold trials and guidance on processing best practices • Delivered consistent material quality globally and with short lead times Dynaflex™ G KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/reSound BIO TPE -Underwire-case study snapshot.pdf
AVIENT SOLUTION COMFORT + BIO DERIVED CONTENT • Easy to process • Comply with skin touch regulations • Pass the washability test at 40℃ for 25 cycles • Heat resistance for 180℃ / 20-second hot press KEY REQUIREMENTS Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2024-08/Stan-Tone Instrument Panel Case Study Snapshot.pdf
AUTOMOTIVE INTERIORS MANUFACTURER I N S T R U M E N T P A N E L • Consistent and customizable color able to support heat and light shielding • Compliance with automotive industry standards • Provided breadth of high-performance custom color solutions that met specific customer needs • Offered dependable quality and technical support from ideation stages through final production while navigating all regulatory requirements Stan-Tone VC and VCP Vinyl Dispersions KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-05/CCG Application Snapshot_Food Tray.pdf
Catering oem CATERING OEM F O O D T R A Y S • FDA approval for food contact • Specific color • Must be able to withstand high heat/sanitization • Offered the specific desired color • Food contact grade • Customizable high-performance solution able to withstand multiple cleaning cycles with detergents • Provided commercial, technical, and operational excellence support Colorant Chromatics PES Green Color- Concentrate KEY REQUIREMENTS WHY AVIENT?