https://www.avient.com/knowledge-base/article/four-ways-improve-surface-aesthetics-tpes
Outgassing of TPEs can cause multiple aesthetic defects.
Vent depths for TPEs are typically between 0.0005” and 0.001”.
Most GLS TPE materials replicate the mold surface fairly well.
https://www.avient.com/sites/default/files/2020-10/tpe-overmold-design-guide.pdf
For styrenic-based TPEs, the gate depth (D) should be 25-35% of the TPE component’s wall
thickness at the gate entrance; 35-50% for urethane-based TPEs.
For styrenic-based TPEs, the gate depth (D) should be 25-35% of the TPE component’s wall
thickness at the gate entrance; 35-50% for urethane-based TPEs.
Improper TPE shut-off design.
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
TPE Quick Facts
• How are TPEs made?
Diving Deeper into
TPEs
• Are TPEs eco-friendly?
TPEs:
The Basics
What are TPEs?
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
TPE-1A is translucent and TPE-1B is opaque.
TPE-2
TPE-2 materials are opaque and their base chemistries are different from TPE-1.
The results confirm that TPE-1A, B and TPE-2B are truly the “universal overmolding
TPEs.”
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
The adhesion is categorized based on
adhesive failure (A)- if no TPE residue is left on the substrate, or cohesive failure
(C)- if the failure is in TPE.
Design Considerations
The material requirements of bondable TPE’s are different from conventional
TPE’s and it is the same for designing parts.
Prevent the TPE from flashing over areas on the substrate.
4.
https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
Generally, GLS TPEs will flow
much further in thinner walls than other types of TPEs.
Coloring
SBC TPEs have inherently superior color than most other TPEs.
Use a lower viscosity TPE.
https://www.avient.com/sites/default/files/2020-07/gls-tpe-bayer-cap-english.pdf
GLS TPE - Bayer Cap - English
BAYER®
T P E O V E R M O L D E D C A P
• Easy to grip and open
• Design requirements:
• Raised logo
• Specific brand color
• Optimize retail shelf space/reduce packaging
• Improved packaging functionality for both
user (ergonomic design) and on shelf
(better stacking and reduced packaging)
• Offered value-add formulation that allowed
customer to extend brand differentiation in
the market
GLS™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Versaflex CE TPEs for 5G Application Bulletin.pdf
VERSAFLEX™ CE TPEs FOR 5G TRANSPARENCY
Rapidly expanding 5G networks are increasing
performance requirements across the consumer
electronics industry.
These 5G transparent
TPEs combine the excellent physical properties,
aesthetics and UV resistance qualities of traditional
TPEs with lower dielectric constant (Dk) and
dissipation factor (Df) performance, resulting in
an advanced material solution with less signal
degradation for next-generation devices.
APPLICATION BULLETIN
GRADE Dk at 40 GHz Df at 40 GHz
Versaflex CE 3140-65N 2.49 0.024
Versaflex CE 3140-90N 2.54 0.021
Standard TPE (70A) 2.67 0.055
Standard TPE (90A) 2.83 0.038
5G TRANSPARENCY PERFORMANCE
*Market benchmark is 2.5 Dk at 37 GHz for compatible phone cases
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-11/gls-tpes-soft-touch-selection-guide.pdf
Thermoplastic
elastomers (TPEs) are an excellent solution.
Consider applicator designs that use TPEs to enable
your products to be applied more precisely.
TPEs are compatible with
most municipal recycle streams and
special grades can be formulated with
renewable content.
https://www.avient.com/sites/default/files/2021-04/versaflex-tpe-contact-lens-case-case-study.pdf
CUSTOM TPE
RESOLVES A
STICKY SITUATION
FOR CONTACT
LENS CONTAINER
CASE STUDY: VERSAFLEX™ THERMOPLASTIC ELASTOMERS
Challe
nge Accepted.
Testing showed that this TPE would not stick
to the machinery or itself.
THE IMPACT
Avient’s formulation expertise produced a specialty
TPE solution that surpassed not only silicone but also
competitive TPEs to solve the gasket adhesion problem
for this medical manufacturer.