https://www.avient.com/resource-center?document_type=59&page=37
Extruder information and processing guidelines for Syncure™ XLPE including temperature, flame at die tip, line speed, screw cooling and purge compound (Spanish language version)
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/firecon-cpe-insulation-jacketing-formulations
High extrusion speeds
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_elastomers_for_overmolding_applications.pdf
Broad processing speeds from 25 mm/sec to 75 mm/sec result in outstanding adhesion as shown in
Figure 6.
F
O m
C
O *C
n
C*
O *m
*z
C C
C N
HH
* x
y
C H 3 O
C H 3
O* O C *n
285-056 Peel adhesion
3.23
3.06 3.063.063.062.89
2.89 2.89
2.72 2.72
3.06
2.38
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
Lexan 141 Cycolac MG38 Cycoloy C2950 Xenoy 5220 Xenoy 1339
Injection speed: 25 mm/sec
l,
Melt temp: 190°C Melt temp: 200°C Melt temp: 220°C
Figure 5: GLS 285-056 adhesion values overmolded onto PC, ABS, PC/ABS and PC/PBT over a wide range of melt
emperatures of the TPE. t
285-056 peel adhesion
2.893.06
2.38
2.55 2.55
3.063.06
25 50 75
Injection velocity, mm/sec
l,
Lexan 141 Cycolac MG38 Cycoloy C2950 Xenoy 5220
Figure 6: GLS 285-056 adhesion values overmolded onto PC, ABS, PC/ABS and PC/PBT over a wide range of injection
peeds. s
285-056 tensile properties: initial & aged after 1 week at 70°C.
2.35
1.60
2.77
2.30
1.66
2.77
Figure 7: Physical property retention of GLS 285-056 after 1week at 70°C.
OM6240 adhesion to Ultramid B3ZG6
1.7
1.91.9
0.0
1.0
2.0
250°C 260°C 270°C
Melt temperature
l,
Injection speed: 64 mm/sec
Figure 10: Versfalex OM 6240 adhesion values to polyamide Ultrmid B3ZG6
OM6240 adhesion to Ultramid B3ZG6
1.7
1.91.9
0.0
1.0
2.0
250°C 260°C 270°C
Melt temperature
l,
Injection speed: 64 mm/sec
Figure 11: Versaflex OM 6258 adhesion values to polyamide Ultrmid B3ZG6
GLS Corporation, 833 Ridgeview Drive, McHenry, IL 60050
https://www.avient.com/sites/default/files/2023-06/Trilliant HC-auto-injector-snapshot.pdf
AVIENT SOLUTION
CUSTOMIZATION + SPEED
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https://www.avient.com/sites/default/files/2023-08/Complet - Aftermarket Motor Mount - case study snapshot.pdf
AFTERMARKET PARTS
MANUFACTURER
M O T O R M O U N T
• Reduced part weight with retained performance
• High strength
• Corrosion resistance
• Fatigue resistance
• Facilitated lightweighting with a long glass fiber
PA66 composite that matched the performance of
the incumbent metal part
• Met strength and corrosion requirements while
achieving cost savings and reduced processing
steps versus a die cast aluminum part
• Relieved performance fears with mold flow
analysis and hands-on technology support
• Sampled quickly to accelerate speed to market
KEY REQUIREMENTS
METAL REPLACEMENT
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https://www.avient.com/sites/default/files/2022-11/Bergamid_Battery Frame - Application Snapshot.pdf
SOLAR ENERGY
COMPANY
B A T T E R Y F R A M E
• Good dimensional stiffness at high operating temperatures
• Eco-conscious performance of a non-halogenated fire
retardant
• Easy processing
• Met regulatory requirements of UL 746C for
ultraviolet light, water, and immersion
exposures
• Delivered excellent high heat and eco-
friendly performance of non-halogenated
flame resistance
• Offered prompt development and on-site
technical services to accelerate the speed-
to-market
Bergamid™ FR Non-Halogen Flame
Retardant Formulations
KEY REQUIREMENTS
HIGH HEAT FLAME RESISTANCE
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https://www.avient.com/sites/default/files/2023-11/Stat-Tech TPE - Cash Machine Tray - Case Study Snapshot.pdf
avient
ATM/ CASH
MACHINE
T R A Y S T R U C T U R E
• Excellent stiffness & rigidity
• Anti-static, frictional note speed
• Excellent dimensional stability
• Flame resistance
• Service life durability
• Provided a solution with permanent
antistatic properties
• Excellent wear and friction resistance,
enhancing durability
• Additional performance characteristics of
flame resistance and low COF
Stat-Tech™ PC custom formulations
KEY REQUIREMENTS
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https://www.avient.com/sites/default/files/2023-02/OnColor Water Pitcher Application Snapshot.pdf
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https://www.avient.com/sites/default/files/2022-02/Versaflex-Handler Housing for Laparoscopic Sealer-Application snapshot.pdf
SURGICAL
DEVICE
MANUFACTURER
H A N D L E H O U S I N G F O R
L A P A R O S C O P I C S E A L E R
• Excellent adhesion onto PC/ABS
• Good aesthetics with soft touch
• RoHS, REACH and FDA compliant
• Enhanced ergonomics and functionality with
improved soft grip
• Met performance requirements for wear
resistance and colorability
• Customized a thermoplastic elastomer (TPE)
solution and had with a faster sample
response speed than competitor
Versaflex™ Overmolding Formulation
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-07/Versaflex-coffee machine seal-Application snapshot.pdf
SMALL APPLIANCE
OEM
C O F F E E M A C H I N E S E A L
• Soft durometers
• Good bonding to ABS
• Good flowability for easy processing
• Excellent sealing property
• Formulated a 30 Shore A TPE with excellent
peel force performance to meet the sealing
requirements
• Offered a short lead time and on-site technical
service to speed up the time to market
• Provided fast global collaboration between
regions, supporting the brand’s design team in
Europe and molders in Asia
Custom VersaflexTM Formulation
KEY REQUIREMENTS
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