https://www.avient.com/news/advanced-technologies-and-sustainable-material-innovations-avient-debut-chinaplas-2024
OnForce™ Long Glass Fiber Reinforced Thermoplastics: developed for automotive foot pedals, providing high dimensional stability, rigidity and flexibility, cyclic fatigue strength, and long-term creep resistance as well as excellent chemical and UV resistance, shows good colorability (including silver) and ease of processing
Dyneema®, the world’s strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including ballistic personal protection, marine and sustainable infrastructure and outdoor sports
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
Beyond transportation, cars continuously transform
industries, economies, and social dynamics,
influencing the way we live, work, and interact with
one another.
The benefits
of using long fiber thermoplastic (LFT) composites
in these automotive applications to achieve these
objectives are well documented.
APPLICATION BULLETIN
DIMENSIONAL
STABILITY
Tight tolerances, minimal warp
SOLUTION: Long fiber
reinforced composites with
polyketone (PK)
POSSIBILITIES: Roof rack
structures, running boards,
brackets, component housings
STRENGTH
High strength-
to-weight ratio,
comparable to metal
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES:
Tubular door frames,
accessory motor
mounts, tailgate
locking systems
MANUFACTURING EASE
Injection moldable, design freedom,
insert molding, part consolidation
SOLUTION: Long fiber reinforced
composites
POSSIBILITIES: Seating shells,
seat base components, tubular door
frames, accessory linkages
IMPACT
RESISTANCE
Durable in rugged
environments and uses
SOLUTION: Maximum
toughness long fiber
reinforced composites
POSSIBILITIES: Side steps,
bed steps, roof racks,
brackets, bed extenders,
tie downs
CORROSION
RESISTANCE
Metal replacement,
eliminate secondary
coatings
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES: Underbody
skid plate components,
fuel doors, fasteners
SUSTAINABILITY
PIR/PCR content incorporation
with high strength, lightweighting
for fuel economy
SOLUTION: Recycled content
long fiber reinforced composites
POSSIBILITIES: Roof rack
structures, fender flares, rail
covers, tail light protectors
LIGHTWEIGHTING
30–40% weight reduction
when switching from metal
SOLUTION: Long carbon
fiber reinforced composites
POSSIBILITIES: Motor
mounts, seating components,
accessory mounts
EXTREME
PERFORMANCE
High and low temperature
performance, maintained
properties with UV exposure,
moisture performance
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES: Tail
light protectors, fender
flairs, guards, underbody
components
SURFACE AESTHETICS
Color matches, fiber-rich or
glossy surfaces, carbon fiber
appearance
SOLUTION: Moisture-resistant
long fiber reinforced composites
POSSIBILITIES: Lighting bars,
side steps, bed steps, bike
mounting brackets, cargo carriers
NEXT-GEN
UPGRADES
Transform your aftermarket parts
with efficient, lightweight long
fiber thermoplastic solutions that
redefine performance with strength,
toughness, and design freedom.
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/fiber-line-engineered-fiber-products/ripcords-fiber-optic-cable
Long, continuous lengths per spool
Add water blocking strength reinforcement to dry cable designs
Fiber-Line Engineered Fibers - Products & Applications
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that advanced composites could bring to passenger cars, leading to 35% better fuel efficiency
7% CAGR that analyst firm Technavio forecasts the global medical composite materials market will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
ADVANCED COMPOSITES
FOR DEMANDING APPLICATIONS
ADVANCED
COMPOSITES
PERFORM
THERMOSET VS.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.
https://www.avient.com/sites/default/files/2020-08/composite-braces-case-study.pdf
They realized they might be able to shave off even more
weight and improve performance by replacing the
aluminum braces with a continuous-fiber composite if
they could find a material with an exceptional strength-
to-weight ratio, high flexural stiffness, good torsional
rigidity, and superior fatigue strength.
To meet the underbody brace requirements, Our
Glasforms™ technologies were recommended to produce
continuous fiber-reinforced braces.
The automated
pultrusion process fabricates continuous glass or carbon
fiber-reinforced, constant cross-section profiles with
consistent, uniform properties.
https://www.avient.com/investor-center/news/polyone-announces-second-quarter-2016-results
Completes specialty acquisitions of Gordon Composites and Polystrand and establishes Advanced Composites platform
Yesterday, the company announced the acquisitions of Gordon Composites and Polystrand, two specialty businesses that will join
Polystrand establishes us with an immediate leadership position in new, next generation thermoplastic composites that combine high strength characteristics of a thermoset with the design freedom of thermoplastics."
https://www.avient.com/sites/default/files/2020-08/thermoset-composites-tri-fold-product-selection-guide.pdf
THERMOSET
ADVANCED
COMPOSITE
TECHNOLOGIES
PRODUCT SELECTION GUIDE
Gordon Composites™ thermoset composite barstock,
laminates, and hybrid composites made with proprietary
resin/fiber reinforcement technologies offer:
• Corrosion resistance
• High fatigue strength
• Deep deflection
• Excellent interlaminar shear strength
Our customized finishing capabilities include machining,
water-jet cutting, profiling/shaping, sanding, slitting,
laminating, molding and coatings.
These
continuous fiber-reinforced polymer composites are
ideal in applications where high stiffness and light weight
performance are critical.
Benefits include:
• Alternating longitudinal (axial) fibers for flexural & tensile strength and circumferential (biaxial) fibers
for crush & burst resistance
• Manufactured continuously, at a much higher rate than standard filament winding
• Resin matrix and fiber loading formulated to meet your property requirements
• Tubing in standard or customized diameters and lengths
STANDARD SIZES
http://www.polyone.com/content/product-selection-help-form
To learn more about Avient advanced composite solutions, call +1.844.4AVIENT
or visit www.avient.com/composites
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2024-04/Fiber-Line Composite Tape Launch Product Bulletin.pdf
Fiber-Line™ Specialty Engineered Thermoplastic Tapes
PRODUCT BULLETIN
Fiber-Line™ Specialty Engineered Thermoplastic
Tapes are composite formulations composed of a
wide range of fibers that are uniquely engineered to
enhance fiber and composite tape performance—
such as twisting and coating—and subsequently
custom manufactured into a tape cured with a
thermoplastic resin.
Engineered fiber thermoplastic
composite tapes provide excellent strength-to-
weight performance and creep resistance suitable
for demanding applications.
Providing strength
and reinforcement, Fiber-Line tapes can be
custom-formulated to meet mechanical or thermal
performance requirements.
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/novoloid-phenolic-fiber
Composition
Novoloid, or phenolic fiber, is a thermoset organic fiber produced from a phenolic novolac resin.
Very compatible with thermoset & thermoplastic resins
Fiber-Line Fiber Selection Guide
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/pet-polyester-fiber
History
PET is the most common thermoplastic polymer in the polyester family.
Composition
PET is produced in a melt-spun and drawing process.
Fiber-Line Fiber Selection Guide