https://www.avient.com/idea/rise-above-four-common-lightweighting-mistakes
Engineered Polymer Formulations
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Lightweighting
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Metal Replacement
Plastic / metal hybrid designs can bring the best of both worlds – reduced weight and structural integrity.
Take advantage of hybrid plastic/metal designs
https://www.avient.com/sites/default/files/2023-12/Complet LFT - Off-Road Seating Shell.pdf
OFF-ROAD VEHICLE MANUFACTURER U N I F I E D S E A T I N G S H E L L • Consolidate parts to reduce manufacturing costs • Maintain performance while replacing metal seating frame with lightweight composite material • High durability to withstand harsh usage environments • Delivered long glass fiber reinforced thermoplastic solution providing metal-like performance with excellent toughness • Lowered component costs with single-piece injection molded seat shell • Utilized global capabilities to meet manufacturing supply chain needs Complēt™ Long Glass Fiber PA66 Composite KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/case study snapshot -Knee RAIL brace LFT.pdf
PowerPoint Presentation PROSTHETICS AND ORTHOTICS BRAND K N E E R A I L & B R A C E • Replace metal to reduce weight • Update design to achieve slimmer design • Offer excellent strength and modulus properties • Improve durability with better fatigue resistance than incumbent aluminum • Increased design freedom and lightweighting for metal replacement applications while meeting structural needs • Delivered excellent fatigue endurance and moisture resistance for enhanced durability • Achieved cost reduction per part by switching to an injection molding process Complēt Long Carbon Fiber Reinforced Structural Thermoplastics WHY AVIENT?
https://www.avient.com/sites/default/files/2020-09/case-study-one-pager-gls-om-bergamid-victorinox-pen-knife-1.pdf
VICTORINOX S W I S S S O L D I E R ’ S K N I F E Transition from metal to polymer handle that would be more ergonomic and provide: • Scratch and chemical resistance • Impact resistance and durability • A grippy, soft-touch feel • Collaborated with the customer to fully understand and meet their design challenges and goals • Used design and material expertise to develop a customized two-material solution that met all key requirements • Enabled the customer to produce a new, innovative product appealing to its consumers Bergamid™ nylon copolymer overmolded with GLS™ TPE KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION ERGONOMICS + METAL REPLACEMENT LEARN MORE Copyright © 2020, Avient Corporation.
https://www.avient.com/resources/safety-data-sheets?page=5043
METALLIC GREEN PP
METALLIC COPPER PP
METALLIC BLACK PP
https://www.avient.com/sites/default/files/2025-01/Snowmobile OHP Powersports Application Graphic.pdf
For more on material solutions for snowmobiles, visit avient.com © 2025, All Rights Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 EXTENDED PERFORMANCE Minimize Moisture Uptake from Melted Snow SOLUTION: Moisture-Resistant Long Fiber Reinforced Composites, Corrosion-Resistant Additives TACTILE EXPERIENCE Soft Touch Feel, Durable Performance, Lower Thermal Conductivity than Metals SOLUTION: Thermoplastic Elastomers (TPEs), Long Fiber Reinforced Composites THERMAL MANAGEMENT & SAFETY Heat Dissipation, Design Flexibility, Flame Retardancy SOLUTION: Thermally Conductive Formulations, Flame Retardant Additives HIGH IMPACT DURABILITY High Strength-To-Weight Ratio, Elevated and Low Temperature Performance SOLUTION: Long Carbon Fiber Reinforced Composites, Continuous Fiber Reinforced Thermoplastic Tape & Laminates COLD TEMPERATURE PERFORMANCE Cold Temperature Flexibility and Toughness SOLUTION: Thermoplastic Elastomers (TPEs), Long Fiber Reinforced Composites, Impact Modifiers WEIGHT REDUCTION 40–50% Lightweighting Compared to Metal, Exceptional Structural Properties, Extremely High Stiffness and Strength from -40° to 160°F SOLUTION: Long Carbon Fiber Reinforced Composites, Chemical Foaming Agents AESTHETIC APPEAL Custom Color and Special Effects, Paint Replacement, Color Fade Protection SOLUTION: Custom Polymer Colorants, UV Blocking Additives, Antioxidant Additives, Molded-In-Color Metallics, Scratch and Mar Performance, Laser Marking, Pre-Colored High-Gloss Thermoplastics https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/powersports https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons https://www.avient.com/products/polymer-additives/corrosion-resistant-additives/cesa-cor-additives https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers https://www.avient.com/products/long-fiber-technology https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-flame-retardant-additives https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers https://www.avient.com/products/long-fiber-technology https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber https://www.avient.com/products/polymer-additives/foaming-agents https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives https://www.avient.com/products/polymer-additives/antioxidant-additives https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fx-paint-replacement-0 https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-laser-additives https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/sites/default/files/2020-09/swiss-army-knife-case-study.pdf
This included an upgrade to the knife’s grips, which long had been made of metal.
Although a very durable material, metal can present a challenge as it can become slippery when wet.
They wanted to transition from metal to a polymer-based, two-component handle that would deliver: • scratch and chemical resistance • excellent mechanical properties • a grippy, soft-touch feel To support the transition, Victorinox sought our help based on its expertise in polymer science and ability to support product development and efficient manufacturing of the new two-component handles.
https://www.avient.com/industries/packaging/cosmetics-packaging/fragrance
Gravi-Tech™ polymer-metal composites are high density materials developed as thermoplastic-based alternatives to lead and other traditional metals
Gravi-Tech™ formulation replaced metal and enabled PVD metallization for a luxury closure manufacturer
High density polymer-metal composites are an ideal alternative to lead and other traditional metals
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-long-fiber-reinforced-structural-thermoplastics
Metal Replacement Solution
Webinar: Metal Replacement with LFTs
Craftech Non-Metallic Fasteners
https://www.avient.com/resources-0?document_type=59&document_subtype=1105&industry=0&product_family=1688&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_build_id=form-r8uOk6ILp6-awXbixTmHpDFRp_DTthi7SriQ78NO-UY&form_id=resource_filter_form
Learn about long fiber technology and why it’s replacing metal.
Metal Replacement with Long Fiber Thermoplastics Webinar
Learn about the advantages long fiber reinforced thermoplastics in metal replacement applications in this on-demand webinar