Our long carbon fiber products are sold under the Complēt tradename and range from 20-50% fiber reinforcement content (by weight). High strength-to-weight ratio Long fiber reinforced thermoplastics are an excellent option to consider for metal replacement at a fraction of the weight.

Complēt™ long carbon fiber reinforced nylon composite replaced aluminum to provide better fatigue resistance and reduce weight Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50% Optimizing Part Design with Thermoplastic Composite Injection Overmolding: How localized reinforcement can reduce weight and improve performance

Supports battery weight and g-loads   By replacing aluminum components, LFTs can achieve approximately 40% weight savings. Reduced part weight

With a weight savings of more than 50% versus plywood, these continuous-fiber reinforced thermoplastic composite panels offer boat manufacturers a lighter, more efficient alternative to traditional marine construction materials. Beyond weight reduction, Hammerhead panels can accelerate installation and labor productivity because they replace the typical wood, hand lay-up and vacuum assisted process with a consolidated, ready-to-install panel. Launched in 2016 with the acquisitions of Gordon Composites and Polystrand, the company's Advanced Composites portfolio offers both thermoplastic and thermoset composite solutions with exceptional strength-to-weight ratios. 

These materials were developed to help manufacturers of 3D molded interconnect devices (MIDs) using laser direct structuring (LDS) to meet critical requirements, such as high design flexibility, multi-function integration, miniaturization, and weight reduction. Increased integration of electronic and mechanical functions using MIDs can meet the challenge that many industries and markets face; namely, finding simple, light weight components without compromising production efficiency and increasing cost,” said Flight Xu, general manager, Specialty Engineered Materials Asia, Avient.     Barrier technologies that preserve the shelf-life and quality of food, beverages, medicine and other perishable goods through high-performance materials that require less plastic •    Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation •    Breakthrough technologies that minimize wastewater and improve the recyclability of materials and packaging across a spectrum of end uses

Dyneema® is a premium brand of ultra-high-molecular-weight polyethylene (UHMWPE) that is 15 times stronger than steel yet light enough to float on water. This exceptional strength-to-weight ratio is used in Dyneema® fabrics to minimize weight and maximize durability – enabling products that keep elite adventurers light on their feet.

Some applications require the use of heavy metal-free colorants.

Some customers want to reduce weight but maintain strength and function, while others need protection against UV light, harsh temperatures, and other elements that might diminish product life. Polystrand™ Tapes and Laminates reduce weight to improve fuel economy, and enable thin-walling and material reduction through reinforcement of traditional materials. 

Complēt™ long carbon fiber reinforced ETPU composite reduced weight 33% and performance analysis services confirmed metal-to-thermoplastic conversion success Injection molded Complēt™ long carbon fiber reinforced nylon composite delivered high stiffness and low weight while simplifying manufacturing

Complēt™ long carbon fiber reinforced ETPU composite reduced weight 33% and performance analysis services confirmed metal-to-thermoplastic conversion success Injection molded Complēt™ long carbon fiber reinforced nylon composite delivered high stiffness and low weight while simplifying manufacturing