https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material Rear
Center
Front
Nozzle
Melt
Mold
Nylon 6,6
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
Nylon 6,6
30% SS
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
PBT
510–410
(265–280)
490–540
(255–280)
480–530
480–530
480–530
150–250
(65–120)
PC
14% NiCF
540–570
540–570
530–560
530–560
530–560
150–250
(65–120)
ABS
470–520
460–520
460–520
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material Temperature
°F (°C) Time Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF 180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS 180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF 250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF 250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF 200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF 180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Artisan™ AR7300
PRE-COLORED FORMULATIONS
PROCESSING GUIDE
Artisan™ Pre-Colored Thermoplastics
Artisan™ AR7300 pre-colored thermoplastics are customized ABS formulations to help manufacturers achieve
brilliant and high-gloss metallic effect, excellent chemical resistance, and scratch resistance.
BASE RESIN ABS
Drying Temperature 80–90°C
Drying Time 2–3 Hours
Barrel Temperatures °C
Rear Zone 180–210
Center Zone 190–220
Front Zone 200–230
Nozzle 210–240
Mold Temperature 50–80
Screw Speed Moderate
Back Pressure 3–10 bar
Cushion 5–15 mm
Injection Speed Low to medium
Injection Pressure Moderate to high
Holding Pressure 10–30% of injection pressure
Screw Type General purpose
Screw L/D 20:1
Screw Compression Ratio 2.0:1–2.5:1
Non-return Check Valve Free flow check ring
Nozzle Type Reverse taper
Barrel Capacity 30–80% of barrel should be used
STARTUP & SHUTDOWN RECOMMENDATIONS
Purge Compound 2–3 melt flow PP or purging compound.
https://www.avient.com/sites/default/files/2024-12/67599-Certificate-06DEC2024.pdf
Certificate Avient Corporation
Certificate Of Conformance
This is to certify that the Quality Management System of:
Avient Corporation
33587 Walker Road
Avon Lake OH
44012
has been assessed by ABS Quality Evaluations, Inc. and found to be in
conformance with the requirements set forth by:
ISO 9001:2015
The Quality Management System is applicable to:
Design and manufacture of colour and additive concentrates, thermoplastic resins and
specialty compounds
Certificate No: 65799
Certification Date: 01 OCT 2020
Effective Date: 25 SEP 2023
Expiration Date 30 SEP 2026
Revision Date: 06 DEC 2024
Dominic Townsend, President
Page 1 of 4
ISO 9001:2015
Certificate Of Conformance
ANNEX
Certificate No.: 65799
Avient Corporation
At the below facilities
Avient Corporation -
Avon Lake, OH
Management of QMS, Design and manufacture of colour and additive concentrates,
thermoplastic resins and specialty compounds
33587 Walker Road Avon Lake OH
44012 United States
Avient (Argentina) SA Administration, Site management, Manufacture, Laboratory (QC and Colormatching),
Procurement, Maintenance, Infrastructure, Warehouse and Transport, Sales
Av.
Martorell no. 124 08740
Sant Andreu de la Barca Spain
Sweden AB
Administration, Site management, Manufacture, Laboratory, Procurement, Sales,
Järnyxegatan 7 213 75 Malmö
Sweden
Switzerland AG
Rothausstrasse 61 4132 Muttenz
Switzerland
Avient (Taiwan) Co.
https://www.avient.com/sites/default/files/resources/ISO_13485_Certificate.pdf
ABS Quality Evaluations
..
qe_images\QE Cert PNG files\globe 2_gray_portrait_letter.jpg
ABS Quality Evaluations
.
copyright: Copyright 2011-2019 ABS Quality Evaluations, Inc.
https://www.avient.com/sites/default/files/2024-03/ISO 9001 - NL027324 Current.pdf
Standard
ISO 900 1:2O15
Scope of supply
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Design, development, marketing & sales and related application support of UHMWPE,
Ultra-High-Motecutar-Weight PolyEthytene fibers and UniDirecfionat sheets.
HWy, NC
27834 Greenvitte, USA
Desigrr, development, marketing &.
sates and rel.ated appl.ication support
of UHMWPE,
: Uttra-High-Motecutar-Weight
PolyEthytene fibers and UniDirectionat
: sheets.
Avient Protective Materiats
(Heerten)
Eisterweg 3, 6422 pN Heerten, The
NetherIands
Design, devek:pment, marketing &
sales and
related apptication support of
UHA4WPE,
Uttra - High -Motecutar-Weigh t
PolyEthytene fibers
and UniDirectionat sheets
Site Address
Scope
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https://www.avient.com/sites/default/files/2021-09/mevopur-colors-and-additives-for-ivd-devices-application-bulletin-cn.pdf
功能 目标应用 血液采集 试剂容器/
试剂盒
移液器/
器具 设备/配件
即用型配方避免对分析测试的干扰;
可萃取金属数据
聚合物对激光能量的激活可提供高
对比度、无溶剂的
高速鉴别
定制母粒和即用型配方可提供
透明和不透明颜色,同时允许激光
传输/吸收
PE和PP的新一代快速成核剂;提
高尺寸稳定性,热性能和机械性能
降低湿蒸汽透过率(MVTR)
HDPE即用型配方
吸湿母粒
减少 BCT(血液收集管)中因氧传
输造成的真空损失,并保护试剂免
受氧化降解
在290-450nm波长范围内阻挡紫
外线,对透明度没有影响;保护光
敏试剂
自检/即时检验
(POCT)
用于实验室自动化/
鉴别编码的着色剂
颜色—低迁移/减
低干扰
颜色—生物相容
性评估
透明PP
PP、ABS、
PC/ABS的抗静电
性能
激光焊接可
快速、可靠地组装
一系列聚合物
半结晶聚合物
的成核剂,例如
HDPE、PP、POM
防止氧气进入的
PET吸氧剂
透明容器(PP、
PE、PETG、COP)
中的紫外光防护
防潮以改善屏障
激光打标的UDI替
代油墨印刷/贴标
PP、ABS、PC和
高温聚合物的颜
色,符合UL认证
为各种聚合物提供多种颜色,能够
为您的工艺提供适用的即用型配方
或母粒
降低不符合现行和拟定法规(如
IVDR)的风险
即用型解决方案/母粒支持针对电器
外壳的UL要求
永久性/非迁移性即用型配方;不受
相对湿度(%)影响的快速静电衰
减时间
不含山梨醇,最大限度地减少潜在
迁移
1.844.4AVIENT
www.avient.com
版权所有© 2021埃万特公司。
https://www.avient.com/sites/default/files/2024-04/Adventure Camping_Case Study Snapshot_v3.pdf
ADVENTURE CAMPER
MANUFACTURER
W A L L & F L O O R P A N E L S
• Ability to customize the face sheet structure, core material,
and thickness to meet performance requirements
• Lightweight, high strength-to-weight ratio compared to
wood and aluminum
• UV, chemical, and moisture resistant
• Custom formulated the panel construction to meet
lightweight, durability, and insulation requirements
• Avient engineering team provided on-going
material sampling and technical support
throughout the development cycle
• Ensured the face sheet structure provided a
smooth surface finish and good adherence to
paint or aluminum fixtures
Polystrand™ Thermoplastic Composite
Sandwich Panels
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-08/Polystrand aPET Thermoplastic Composites for Cargo Trailers Application Snapshot.pdf
Name of topic
CARGO TRAILER
MANUFACTURER
T R A I L E R W A L L S & F L O O R
• Replace metal sheet skin and framing on current trailer
design
• Reduce trailer weight and labor costs
• Provide a reliable supply chain and quality control system
• Provided an impact resistant and corrosion-
proof composite material to prevent dents
and rust
• Reduced labor costs by delivering a
customized three-layer composite with a
polymer film to replace sheet metal and
metal framing
• Ensured supply chain reliability with fast
delivery and quality control located in North
America
Polystrand™ APET Thermoplastic Composite
Tri-ply Laminate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-04/Asia SEM Healthcare Product Selection Guide_CN.pdf
Versaflex™ OM3060
PP包覆成型 硬度 法规 灭菌 特性
28A 环氧乙烷 柔软的半透明材料,粘性好
43A 环氧乙烷 高度可着色的解决方案,
粘性好,不易压缩变形
42A/ 50A 环氧乙烷 透明的耐高温级材料;
ABS、PC可粘合
60A 环氧乙烷/蒸汽 弹性高,不易压缩变形
20A-90A 环氧乙烷 用途广泛,无填充
ABS,PC包覆成型 硬度 法规 灭菌 特性
40A USP VI级,ISO 10993 环氧乙烷 半透明
60A USP VI级,ISO 10993 环氧乙烷 透明
VERSAFLEX™ CL与DYNAFLEX™
包覆成型,符合人体
工程学设计
触感柔软,有利于形成良好的表面
有多种颜色效果和纹理可供选择
提高抓握力、缓冲力和舒适度
提高性能表现,如密封性能、减震、隔氧、
耐刮擦和耐磨性能
降低装配成本,加工性能良好
可牢固包覆于各种基材上
血糖仪
医用工具包覆成型
注射笔
分析仪器
Dynaflex™ G2706
Dynaflex™ G2711
Versaflex™
CL2242 & CL2250
Versaflex™ G2705 N
Versaflex™ HC3810
Versaflex™ OM1040
US食品接触
USP VI级,ISO 10993
材料描述 硬度 法规 灭菌 特性
45A USP VI级
55A USP VI级
70A USP VI级
43A 环氧乙烷
34A
USP VI级,
ISO 10993-4/5
FDA,USP VI级,
ISO 10993
57A
挤出级,耐高温
再密封,压缩变形性能提高
摩擦低
Versalloy™ HC 9210-55N
Versalloy™ HC 9210-70N
Versalloy™ HC 9220-43N
Versaflex™ HC 2110-35N
Versaflex™ HC 2110-57B FDA,USP VI级,
ISO 10993
环氧乙烷 加工性能良好,表面光洁、美观
环氧乙烷
环氧乙烷
加工性能良好,表面光洁、美观
加工性能良好,表面光洁、美观
高压灭菌、环氧乙烷、
高压灭菌、环氧乙烷、
VERSALLOY™ HC与VERSAFLEX™ HC
密封和再密封
柔软的橡胶质感
无抽芯,静态推塞被刺穿后再密封性良好
满足动态密封的低摩擦系数要求
可萃取物含量低
适合在聚烯烃上包覆成型
密封和密封隔膜
密封件和卫生垫圈
注射器推塞和塞头
Versalloy™ HC 9210-45N
材料描述 硬度 法规 灭菌 特性
65A/ 75A/ 84A
54A
67A
高压灭菌器
透明度高,不含增塑剂,无油
工作温度高,可高温灭菌
环氧乙烷、辐射灭菌
Versaflex™ HC MT555
Versaflex™ HC BT218
VERSAFLEX™ CL与DYNAFLEX™
高透明度级,不含增塑剂
无色透明级,配方不含邻苯二甲酸酯增塑剂
符合医疗法规USP VI级和ISO 10993-4、5的
要求
食品接触用并符合FDA标准
可高压灭菌和辐射灭菌
可萃取物含量低
透明度高(雾度50 4.1, 100 4.5, 100 4, 70 6, 70
拉伸模量(MPa) 2200 2700 2600 2350 1820 1820
挠曲强度(MPa) 80 90 104 86 68 68
挠曲模量(MPa) 2500 2700 2500 2300 1980 1590
HDT:0.45、1.8(MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94等级,3.0mm 5VA V-0 5VA V-0 HB V-0
UL-94等级,1.5mm V-0 V-0 5VB V-0 HB V-0
UL-94等级,0.75mm V-1 V-2 V-0 无 无 V-2
竞争材料对比
医疗保健特种工程聚合物配方
TRILLIANT™ HC热塑性塑料
Trilliant™ HC高性能热塑性弹性体系列配方是专为应对日趋严苛的医疗器械和设备而开发的。
TRILLIANT™
HC8920
TRILLIANT™
HC2020
Trilliant™ HC2020
材料描述 基料
共聚酯
Trilliant™ HC8910/8920 聚酮/ABS共混物
Trilliant™ HC2120 Tritan
Trilliant™ HC3120 PC
Trilliant™ HC5210 PP
Trilliant™ HC6010 PA6
Trilliant™ HC6610 PA66
Trilliant™ GRV-NP-110-W PA12
TRILLIANT™ HC热塑性塑料
作为FR PC/ABS、FR PC/PET和FR COPE的
耐化学性替代品,在各种颜色的应用中,其
阻燃等级在1.5mm和0.75mm厚度下分别可
达到UL 94黄卡V-0级和V-1级。
在对普通消毒剂的耐受性方面优于PC/ABS、
PC/PET和COPE
暴露在普通医院消毒剂下72小时后仍能保持
抗拉强度,相较于PC混合物和COPE,具有
更出色的长期耐化学性
具有良好的抗冲击性和耐热性
有自然色等级、标准医用颜色或定制预着色
产品可供选择
医疗设备外壳
核磁共振成像、X射线、CT扫描仪部件
手术器械,如吻合器、解剖器、剪刀等
自动注射笔
测试项 比重
熔体流动指数
(230OC,
2.16KG)
抗拉强度 挠曲强度 挠曲模量 冲击强度
缺口,IZOD 测试项
方法 ASTM D-792 ASTM D-1238 ASTM D-638 ASTM D-790 ASTM D-790 ASTM D-256 ASTM D-257
单位 -- g/10min MPa MPa MPa J/m Ohms/sq.
https://www.avient.com/sites/default/files/2024-12/Terms and Conditions of Sale for Spain.pdf
Seller warrants good and
clear title in goods subject to the sale (“Product”) and that
the Product conforms at the time of shipment to a
Certificate of Analysis, a Certificate of Compliance, or a
Product Specification Sheet, if any such document exists,
and other specifications signed by Seller
(“Specifications”).
Buyer
acknowledges that information in Seller’s marketing
materials, technical data sheets and other descriptive
publications distributed or published on its websites may
vary from time to time without notice.
El Vendedor podrá, durante cualquier
período de escasez debido a cualquier causa, prorratear y
asignar el suministro de dichos materiales entre sí para su
propio consumo, sus subsidiarias, empresas afiliadas, sus
pedidos aceptados, clientes con contrato y clientes habituales
furnished to Buyer Safety Data Sheets, which include
warnings together with safety and health information
concerning the Product and/or the containers for such
Product.