https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
Material needs to:
• Pass ampere test at 10A and 16A conditions
• Pass glow wire test at 750°C at 1.5mm thickness
• Have a lubrication effect and dimensional stability at an elevated
temperature of 110°C
• Meet test criteria of 250K cycles switch on/off without failure or
dimensional changes
• Reduced risk of shock by replacing brass with polymer
formulation that met all key electrical and functional
performance criteria
• Eliminated the need for secondary lubricant due to self-
lubricating properties of LubriOne materials
• Enabled in-house molding which removed reliance on
external part supplier and allowed direct management
of global inventory levels
LubriOne™ Internally Lubricated Formulations
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
LOW FRICTION + WEAR RESISTANT
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-03/LubriOne - Specialty Furniture Fitting - Application Snapshot.pdf
technology
H I N G E
M A N U FAC T U R E R
S P E C I A L T Y F U R N I T U R E
F I T T I N G
• High dimensional stability
• Low slip effect
• No squeaking noises
• Very low wear properties
• High process stability
• Provided high quality solutions for mass
production with high processing performance
• Met customer’s tribological requirements over the
entire product life cycle of more than 20 years
• Customized tailor-made solutions for specific
applications that are constantly being adapted to
new requirements
LubriOne™ Internally Lubricated Formulations
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTIONS
DIMENSIONAL + PROCESS STABILITY
LEARN MORE
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2021-10/gravi-tech-perfume-cap-one-page-case-study.pdf
C O S M E T I C PA C K A G I N G
M A N U FA C T U R E R
P E R F U M E C A P
• A weighted material with a metallic finish
• A material that could be injection molded into a premium
perfume cap
• Formulated a weighted material with 2.0 specific
gravity that is FDA approved
• Enabled customer to enter the premium
packaging market, typically reserved for metal
working converters
• Provided a material that could be injection molded
• Provided metallic finish aesthetic with cool touch
haptics
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.
WHY AVIENT?
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/case-study-one-pager-gravi-tech-toothbrush-base.pdf
I TA L I A N M O L D E R &
PA RT P RO D U C E R
L U X U R Y T O O T H B R U S H B A S E
• Density 4.0 SG
• Low water absorption
• Good mechanical performance
• Chemical resistance to toothpaste and cleaning products
• Worked in close collaboration with customer
to fully understand material requirements
• Provided an alternative to metal with the
processing and recyclability benefits of a
polymer
• Enabled customer to launch innovative new
product into the market winning Red Dot
Design Award
Gravi-Tech™ Density Modified Formulations
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WO O D P L A S T I C
C O M P O S I T E ( W P C ) M F G
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
AVIENT SOLUTION
LIGHTWEIGHTING + IMPROVED QUALITY
LEARN MORE
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2022-04/Ext Building Products OEM Application Snapshot.pdf
Ext Building Products OEM Application Snapshot
E X T E R I O R BU I L D I N G
P RO D U C T S O E M
S H E E T / P R O F I L E E X T R U S I O N
• Source a cost competitive and effective chemical foaming
additive (CFA) with prompt availability
• Incorporate a CFA lightweighting solution with consistent
cell structure and density for better overall operational
performance
• Improve material usage while manufacturing on both
single and twin screw processing equipment
• Met customer needs and timing with
effective and efficient CFA solutions
• Provided formulations that improved the
dispersion and efficacy for optimized
performance and control in manufacturing
• Offered application and processing
expertise focused on specific customer
manufacturing assets and operations,
allowing improved material usage and
reduced operational costs
Hydrocerol™ and Excelite™ CFAs
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
LIGHTWEIGHTING + PERFORMANCE
LEARN MORE
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2022-09/Waste Mgmt OEM Application Snapshot.pdf
L E A D I N G W A S T E
M A NAG E M E N T O E M
I N D U S T R I A L C O N T A I N E R S
• Eliminate shrinkage and warpage, and control dimensional
aspects of finished parts
• Improve quality assurance metrics and reduce downtime
associated with quality rejections
• Reduce process parameter changes and maintain
consistency when running multiple colors
• Lightweighting solution offering energy savings, process
optimization & extended manufacturing run times
• Preserved industrial waste container quality
while maintaining functional performance and
application dimensional stability
• Provided xpertise in process optimization and
polymer formulation, where material & mold
flow, reducing cycle times, and color harmony
between diverse polymers matter most
• Accelerated speed to market by several weeks
with versatile agnostic product forms (solid and
liquid) coupled with technical service
Hydrocerol™ and Excelite™ Chemical Foaming
Agents (CFA)
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
DIMENSIONAL CONTROL + QUALITY
LEARN MORE
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-grab-handle.pdf
Excelite OnePager Grab Handle (2)
TIER 1 MOLDER
A U T O M O T I V E G R A B H A N D L E
• Reduce production cycle times
• Achieve processing consistency in chemical foaming
additive (CFA) performance
• Control dimensional stability and reduce production scrap
rates
• Lower conversion costs
• Improved cycle time by 20%
• Achieved additional 2% density reduction
• Resulted in a finer cell structure with a higher cell
density, significantly improving dispersion and
dimensional stability
• Maintained Class A finish
• Reduced CFA use rate by 80%
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
AVIENT SOLUTION
CONSISTENCY + CYCLE TIME REDUCTION
LEARN MORE
*Note – all compared to previous CFA
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
AVIENT SOLUTION
PHYSICAL PROPERTY IMPROVEMENT
LEARN MORE
*Note – all compared to previous CFA
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-09/Dynaflex - Disc Golf Discs - Application Snapshot.pdf
SPORTS
EQUIPMENT OEM
D I S C G O L F D I S C S
• Replace incumbent polymer with an alternative material that
offered consistent supply and comparable performance
• Colorable and able to support product differentiation using
special effects
• Grippy but not tacky
• Ability to meet varying flexibilities and weights
• Professional Disc Golf Association approval
• Presented a TPE with diverse durometers to support
a range of disc capabilities, weights and grip features
• Delivered a durable material with good flow
characteristics for simple and economical production
• Provided a natural, easy-to-color material with good
UV resistance
• Offered a breadth of material and specialty services
to enable product line expansion using metallic
effects, polymer additives, and additional material
formulations
Dynaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
VERSATILE + EASY TO PROCESS
LEARN MORE
Copyright © 2022, Avient Corporation.