https://www.avient.com/sites/default/files/2023-09/SEM Services Capabilities Overview Brochure.pdf
Industrial Design
• Research methodologies
• Brainstorming/problem solving
• Concept sketching
• Ergonomic development
• 3D CAD modeling
• Photo rendering & 3D prototyping
• Color, material, & finish selection
• Design for manufacturing
Part/Tool/Process Design Optimization
Prototype Capabilities
• Over 10 injection molding machines ranging from
50–550 tons:
- Materials sampling and evaluation
• Fully automated continuous fiber reinforced
thermoplastic (CFRTP) injection-overmolding cell
- Prototyping combinations of injection
molded discontinuous fiber reinforced
thermoplastics with CFRTP inserts
• Full suite of auxiliary support equipment
including:
- Material drying
- Water and hot oil thermolators for
mold heating
- Ultrasonic welding for inserts
- Secondary & post operations
• 150-ton compression molding presses
• Profile extrusion
• Co-extrusion film and wire & cable
• Over 20 molds at varying geometries to
validate structural, application, and functional
performance.
Material Data Sets
• A number of material characterization data sets
are available in .udb, moldex 3D, xChange data
cards, and SIPOE format
Mold Filling Simulation (see examples below)
• Serves to validate part design (e.g., gate location,
fill/pack/warp/cool) & material solution
• Evaluates component design viability with
preferred Avient material solution
• Fiber analysis determines fiber orientation
and length
• Predicts part quality and manufacturability
(shrink, warp, weld line location)
FILLING PART QUALITYFIBER ORIENTATION
Finite Element Analysis (FEA)
• Virtually simulates how an application will perform in real-world conditions with a high
level of precision
• Able to represent a variety of problems, test methods, models and outputs to evaluate the design,
process and material combination for validation or optimization
• Dynamic
- Acceleration
- Impact
- Break/no break
- Transmitted force
- Energy absorption
• Thermal Mechanical
- Temperature Computational Fluid Dynamics (CFD)
- Heat path
- Dominant heat transfer
- Temperature mapping
- Coupling with mechanical simulations
FEA Simulation Capabilities
• Static
- Displacement/rotations
- Stress and strains
- Contact pressure
- Reaction forces/moments
- Factors of safety
• Vibration
- Eigen frequencies
- Harmonic response
○ Harmonic
displacement,
acceleration and stress
Software Used
• Autodesk Moldflow
• Digimat
• Simulia/Abaqus
• MSC Cradle
• CAD/CAE
- MSC Apex
- SolidWorks
Failure Mode Effect Analysis (FMEA) Support
By leveraging mold filling simulation,
multiphysics simulation, and the understanding
of the link between design, process and material,
we can help inform your decision-making
process for product development.
https://www.avient.com/sites/default/files/2023-05/SEM Services Capabilities Overview Brochure.pdf
Industrial Design
• Research methodologies
• Brainstorming/problem solving
• Concept sketching
• Ergonomic development
• 3D CAD modeling
• Photo rendering & 3D prototyping
• Color, material, & finish selection
• Design for manufacturing
Part/Tool/Process Design Optimization
Prototype Capabilities
• Over 10 injection molding machines ranging from
50–550 tons:
- Customer prototype molding
- Materials sampling and evaluation
• Fully automated continuous fiber reinforced
thermoplastic (CFRTP) injection-overmolding cell
- Prototyping combinations of injection
molded discontinuous fiber reinforced
thermoplastics with CFRTP inserts
• Full suite of auxiliary support equipment
including:
- Material drying
- Water and hot oil thermolators for
mold heating
- Ultrasonic welding for inserts
- Secondary & post operations
• 150-ton compression molding presses
• Profile extrusion
• Over 20 molds at varying geometries to
validate structural, application, and functional
performance.
Dynamic
- Acceleration
- Impact
- Break/no break
- Transmitted force
- Energy absorption
• Thermal Mechanical
- Temperature
- Heat bath
- Dominant heat transfer
- Temperature mapping
- Coupling with mechanical simulations
ONSITE TECHNICAL SUPPORT
The product development process does not end with design and testing.
https://www.avient.com/sites/default/files/2021-09/edgetek-et9600-lds-antenna-array-case-study.pdf
MAJOR TELECOM
COMPANY
L D S A N T E N N A A R R A Y
• Required material suitable for Laser Direct Structuring
(LDS) for a 3D antenna design that allowed Surface Mount
Technology (SMT) for mass production in a short
manufacturing time
• 265°C /10 seconds
• Provided high-heat material to enable
miniaturization and multi-function integration
for an innovative 3D design
• Formulated LDS solution with low dielectric
constant (Dk 3.98) and dissipation factor (Df
0.006) values
Edgetek™ ET9600-8015 Formulation
KEY REQUIREMENTS
WHY AVIENT
AVIENT SOLUTION
DESIGN FREEDOM + SMT
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2024-04/CCG Application Snapshot_Catering OEM.pdf
Catering oem
C AT E R I N G O E M
F O O D B L E N D E R P I T C H E R
• FDA compliance with no Bisphenol A (BPA)
• High heat resistance
• Transparent aesthetics
• Good processing performance
• Developed a solution that seamlessly
complements pure PES materials
• Minimized color deviation
• Enabled the possibility of weight reduction
• Made target color available
• Provided commercial, technical, and operational
excellence support
Colorant Chromatics PES Color
Concentrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-11/Versaflex CL-Serum collection cartridge-Application Snapshot.pdf
A LIFE SCIENCE
COMPANY
S E R U M C O L L E C T I O N
C A R T R I D G E
• Excellent clarity
• Good bonding and peel strength onto PP
• Heat resistance
• Meet sterilization needs
• Easy processing
• Formulated transparent Shore 50A TPE with
excellent adhesion onto PP and good
sealing performance
• Met regulatory requirements for USP Class
VI and ISO 10993-4,5
• Provided a short lead time and on-site
technical service
Versaflex™ CL Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-05/CCG Application Snapshot_Food Tray.pdf
Catering oem
C AT E R I N G O E M
F O O D T R A Y S
• FDA approval for food contact
• Specific color
• Must be able to withstand high heat/sanitization
• Offered the specific desired color
• Food contact grade
• Customizable high-performance solution able to
withstand multiple cleaning cycles with detergents
• Provided commercial, technical, and operational
excellence support
Colorant Chromatics PES Green Color-
Concentrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-08/Stan-Tone Instrument Panel Case Study Snapshot.pdf
AUTOMOTIVE
INTERIORS
MA NUFAC TURER
I N S T R U M E N T P A N E L
• Consistent and customizable color able to support heat
and light shielding
• Compliance with automotive industry standards
• Provided breadth of high-performance
custom color solutions that met specific
customer needs
• Offered dependable quality and technical
support from ideation stages through final
production while navigating all regulatory
requirements
Stan-Tone VC and VCP Vinyl Dispersions
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/reSound BIO TPE -Underwire-case study snapshot.pdf
AVIENT SOLUTION
COMFORT + BIO DERIVED CONTENT
• Easy to process
• Comply with skin touch regulations
• Pass the washability test at 40℃ for 25 cycles
• Heat resistance for 180℃ / 20-second hot press
KEY REQUIREMENTS
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread
COOLER
MANUFACTURER
C O O L E R F E E T & W A G O N
W H E E L T R E A D
• Abrasion resistance and excellent tear strength
• UV and heat stability
• Overmoldable to PP or PC
• Provided durable TPE materials at target
durometers to achieve component-specific
performance requirements
• Offered rapid response technical support
for mold trials and guidance on processing
best practices
• Delivered consistent material quality
globally and with short lead times
Dynaflex™ G
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/MAXXAM Fan Blower Housing Application Snapshot.pdf
Appliance Manufacturer
APPLIANCE
MANUFACTURER
F A N B L O W E R H O U S I N G
• Non-halogen to industry standards
• Thermal stability
• Good impact properties
• Easy to process
• Good cost/performance
• Replaced halogenated solutions while
keeping the required mechanical
performance
• Delivered solution with V-0 flame
performance rating to withstand high-heat
environments
• Met regulatory standards including RoHS
and REACH as well as local Turkish
regulations
Maxxam NHFR Non-Halogen Flame
Retardant Polyolefin Formulation
KEY REQUIREMENTS
WHY AVIENT?