https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE Static Dissipative _ Electrically Conductive Thermoplastic Elastomers Product Overview_A4.pdf
Compared to rubber and
silicone alternatives they simplify manufacturing
with single-step fabrication, reducing the energy
used in production and can be overmolded
directly onto non-polar polymer substrates such
as polypropylene (PP) and polyethylene (PE).
KEY CHARACTERISTICS
• Electrical resistivity range from 10–1010 Ω
• Hardness range from 40–85 Shore A
• Protects critical electrical components from
EMI/RFI
• Reduces static build-up
• Simplifies manufacturing
• Overmolds directly onto polymer substrates
• Meets regulatory compliance requirements of
ATEX and ESD
• Food contact compliance grades are available
MARKETS & APPLICATIONS
Electrical applications that require a flexible
material, and protection from EMI/RFI and static
build-up.
https://www.avient.com/sites/default/files/2022-05/OnFlex S HF Electrical Housing Case StudyNEW.pdf
Next, the materials team formulated a grade that would offer
enough heat resistance to be overmolded onto polypropylene,
the underlying rigid material.
High-flow properties of OnFlex S HF TPE allow the gaskets
to be overmolded in multi-cavity tools (up to 12 cavities
per tool).
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
The
following design guides should be followed when
designing for gussets, and side wall bosses.
Time Graph
Design Guide 21
stresses.
Design Guide 27
Blush
Root cause: Injecting too quickly through the gate.
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/hammerhead-fr-flame-retardant-composite-panels
Get the Guide
Get the Guide
Get the Guide
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/syncure-xlpe-cross-linkable-polyethylene-formulations
Product Selection Guide
Product Selection Guide
Download the Guide
https://www.avient.com/resources/safety-data-sheets?page=4242
SMC GRAY OVERMOLD
SMC DENTAL WHITE OVERMOLD
https://www.avient.com/knowledge-base/article/forming-methods-and-applications?rtype[]=1164
They can be used alone or in conjunction with other materials such as thermoplastics, wood, and metal, and manufactured with techniques such as overmolding, coextrusion, and thermal lamination to incorporate CFRTP tapes and laminates into hybrid, multi-material structures.
CFRTP can also be molded on or into thermoplastic structures via hybrid compression and injection overmolding to create locally reinforced, molded components in a one-step process.
https://www.avient.com/knowledge-base/article/forming-methods-and-applications?ind[]=6595
They can be used alone or in conjunction with other materials such as thermoplastics, wood, and metal, and manufactured with techniques such as overmolding, coextrusion, and thermal lamination to incorporate CFRTP tapes and laminates into hybrid, multi-material structures.
CFRTP can also be molded on or into thermoplastic structures via hybrid compression and injection overmolding to create locally reinforced, molded components in a one-step process.
https://www.avient.com/knowledge-base/article/forming-methods-and-applications?ind[]=21537
They can be used alone or in conjunction with other materials such as thermoplastics, wood, and metal, and manufactured with techniques such as overmolding, coextrusion, and thermal lamination to incorporate CFRTP tapes and laminates into hybrid, multi-material structures.
CFRTP can also be molded on or into thermoplastic structures via hybrid compression and injection overmolding to create locally reinforced, molded components in a one-step process.
https://www.avient.com/news/avient-features-tpes-food-contact-and-sustainability-cekexpo-2020
Overmolded TPEs can be injection overmolded directly onto a substrate including PP, PC/ABS, Tritan, COPE, and others without bisphenol A (BPA), phthalates, or heavy metals.