https://www.avient.com/sites/default/files/2021-08/edgetek-base-station-antenna-case-study.pdf
MAJOR TELECOM COMPANY B A S E S T A T I O N P H A S E S H I F T E R • Required customized Dk / Df values tailored to a unique antenna design • Quick qualification of designs and short lead times were critical to support the rapid rollout of new 5G networks • Met required Dk / Df properties using two customized solutions offering Dk 3.6, Df 0.0006 and Dk 3.1, Df 0.0007 • Accelerated speed to market due to thermoplastics’ design flexibility Custom Edgetek™ Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-07/CORE Fishing Lures Case Study Snapshot.pdf
OFFSHORE LURE MANUFACTURER F I S H I N G L U R E S • Allow enhanced processability and control viscosity • Formulated without Prop 65 listed components • Maintain physical properties • Retain contaminant-free product integrity • Supplied plastisol solutions that improved quality consistency and controlled viscosity • Provided effective global EHS and regulatory support • Enhanced the dispersion of pigments used by customer • Offered dynamic customer service and rapid technical response CORE™ Non-Phthalate Plastisols KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-ce-wireless-power-bank.pdf
WIRELESS POWER BANK MANUFACTURER W I R E L E S S P O W E R B A N K • Excellent overmolding to PC/ABS • Good stain resistance and UV resistance • Easy processing • Silky Feel • Developed a customized TPE that exhibited better bonding and UV performance than the competition, and met all specification requirements • Supplied a pre-colored formulation to simplify processing and achieve desired look and feel Customized Versaflex™ CE 3120-65 KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-12/Versaflex CE -Gaming Wheel - Case study Snapshot.pdf
GLOBAL CONSUMER ELECTRONICS BRAND G A M I N G W H E E L G R I P • Soft touch feel • Good bonding with PC+20GF substrate • Non-blooming surface finish • Replaced leather with a TPE to improve production efficiency through overmolding • Provided a recyclable alternative to silicone, giving the customer the choice of more sustainable grip material • Offered durable solution with good wear resistance and excellent chemical and oil resistance Versaflex CE TPE KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-05/Complet LFT Step Linkage case study snapshot_aftermarket.pdf
AFTERMARKET PARTS MANUFACTURER S T E P L I N K A G E • Maintain performance qualities of incumbent aluminum part (UV, weatherability, and structural integrity) while also reducing cost • Eliminate rust and corrosion concerns • Increase throughput and streamline manufacturing • Outperformed coated die cast aluminum and reduced part costs by 40% • Delivered moisture-resistant PA66 formulation to eliminate powder coating and implement a one-step, injection molding process • Expanded design options through advanced design and polymer expertise • Utilized advanced simulation software to build confidence in the final part performance Complēt™ Long Fiber Reinforced Structural Thermoplastics KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE - Powertool Handle - Case Study Snapshot_0.pdf
TOOL MANUFACTURER T O O L H A N D L E S • Electrical resistivity of 100 MΩ, ESD • Hardness of 90 Shore A or higher • Suitable for OM onto PP • White color • Provided a solution with permanent antistatic properties and excellent tear resistance, enhancing durability • Met required hardness range, giving handle excellent grip • Simplified manufacturing process with excellent adherence directly onto PP substrate Stat-Tech™ Thermoplastic Elastomer KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-06/edgetek-et8900-cr-processing-guide.pdf
BARREL TEMPERATURES ENGLISH (°F) METRIC (°C) COMMENTS Zone 1 - Rear 410°F 450°F 210°C 230°C If smoking starts to occur, purge machine immediately and reduce mold and barrel temperatures.
Zone 2 - Center 420°F 460°F 215°C 235°C Zone 3 - Front 430°F 470°F 220°C 240°C Nozzle 440°F 480°F 225°C 250°C MELT & MOLD TEMPERATURES ENGLISH (°F) METRIC (°C) COMMENTS Melt Temperature 440°F 480°F 225°C 250°C Wipe down mold surface after each production run.
Mold Temperature 125°F 200°F 50°C 90°C Notes These guidelines are based on lab results, and their values may not reflect actual processes using different machinery.
https://www.avient.com/knowledge-base/article/whats-difference-tpes-vs-silicones
As a thermoset, LSR can perform at continuous temperatures in excess of 200°C.
There are medical grade TPEs that can be autoclaved up to 135°C for 15 minutes, but the inherent thermoplasticity of most TPEs make them susceptible to softening under extreme heat.
https://www.avient.com/knowledge-base/article/whats-difference-tpes-vs-silicones?ind[]=21537
As a thermoset, LSR can perform at continuous temperatures in excess of 200°C.
There are medical grade TPEs that can be autoclaved up to 135°C for 15 minutes, but the inherent thermoplasticity of most TPEs make them susceptible to softening under extreme heat.
https://www.avient.com/sites/default/files/resources/Polyolefins%2520Product%2520Selection%2520Guide.pdf
PROPERTY CONDITION UNITS METHOD PRODUCT EXAMPLES 51.866.POLYONE www.polyone.com INJECTION MOLDING POLYPROPYLENE Product Code - - - PP5210 A111 PP5220F A1 PP5230F B1 PP5240 A111 Filler Percentage - % - 10 20 30 40 Tensile Strength Yield psi ASTM D638 4600 4300 3900 3500 MPa ISO 527 32 30 27 24 Tensile Elongation Yield % ASTM D638 7.0 6.0 5.5 5.0 ISO 527 Break % ASTM D638 125 115 100 70 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 250,000 285,000 310,000 340,000 MPa ISO 180 1600 1900 2100 2300 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 0.70 0.70 0.70 0.70 kJ/m2 ISO 180 3.85 3.85 3.85 3.85 Heat Deflection 66 psi °F ASTM D648 190 210 225 240 °C ISO 75 88 99 107 116 264 psi °F ASTM D648 120 125 130 133 °C ISO 75 49 52 54 56 Specific Gravity 73°F (23°C) - ASTM D792 0.96 1.04 1.15 1.25 Linear Shrinkage Range 1/8 in wall % - 1.3–1.7 1.1–1.5 0.9–1.3 0.7–1.1 3.2 mm wall % - 1.3–1.7 1.1–1.5 0.9–1.3 0.7–1.1 Product Code - - - PP6210 A11 PP7220 A614 PP6230F A1 PP6240 A44 Filler Percentage - % - 10 20 30 40 Tensile Strength Yield psi ASTM D638 3200 3400 2800 2550 MPa ISO 527 22 24 19 18 Tensile Elongation Yield % ASTM D638 14.0 10.0 8.0 7.0 ISO 527 Break % ASTM D638 >400 >400 >400 200 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 160,000 185,000 250,000 225,000 MPa ISO 178 1100 1300 1750 1550 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 >10.0 >10.0 8 8.0 kJ/m2 ISO 180 55.0 55.0 44.0 14.0 Heat Deflection 66 psi °F ASTM D648 160 170 198 200 °C ISO 75 71 77 92 93 264 psi °F ASTM D648 100 105 108 112 °C ISO 75 38 41 42 44 Specific Gravity 73°F (23°C) - ASTM D792 0.96 1.04 1.15 1.25 ISO 1183 Linear Shrinkage Range 1/8 in wall % - 1.2–1.6 1.0–1.4 0.8–1.2 0.6–1.0 3.2 mm wall % - 1.2–1.6 1.0–1.4 0.8–1.2 0.6–1.0 Maxxam™ Calcium Carbonate Filled Homopolymer Polypropylene Maxxam™ Calcium Carbonate Filled Copolymer Polypropylene Offers improved stiffness over unfilled materials as well as substantial improvement in drop weight impact and notched izod impact.
Offers a high level of stiffness and heat resistance as well as excellent impact resistance • Chemically coupled • UL approved • FDA certifiable • Natural, black or colors • High flow grades • Recycled content • Chemically coupled • UL approved • FDA certifiable • Natural, black or colors • High flow grades • UV stabilized INJECTION MOLDING POLYPROPYLENE Product Code - - - PP5410 B1 PP5420 B1 PP5430 B5 PP5440 B1 Reinforcement % - - - 10 20 30 40 Specific Gravity 73°F (23°C) - ASTM D792 0.96 1.05 1.14 1.23 ISO 1183 Tensile Strength Yield psi ASTM D638 8000 10000 11500 13000 MPa ISO 527 55 69 79 90 Tensile Elongation Break % ASTM D638 8 2 2 2 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 525,000 795,000 850,000 1,000,000 MPa ISO 178 3600 5450 5800 7550 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 1.10 1.30 1.50 1.60 kJ/m2 ISO 180 6.00 7.25 8.25 8.50 Heat Deflection 66 psi °F ASTM D648 280 305 310 315 °C ISO 75 138 152 154 157 264 psi °F ASTM D648 250 280 290 300 °C ISO 75 121 138 143 149 Linear Shrinkage Range 1/8 in wall % - 0.4–0.7 0.3–0.6 0.3–0.6 0.2–0.5 3.2 mm wall % - 0.4–0.7 0.3–0.6 0.3–0.6 0.2–0.5 Product Code - - - PP7410 A241 PP7420 B77 PP6430 A206-UV PP6435 B1 Reinforcement % - - - 10 20 30 35 Specific Gravity Yield - ASTM D792 0.98 1.05 1.14 1.17 ISO 1183 Tensile Strength Yield psi ASTM D638 5300 9200 9000 13300 MPa ISO 527 37 64 62 92 Tensile Elongation Break % ASTM D638 8 4 4 4 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 240,000 420,000 695,000 810,000 MPa ISO 178 1650 2900 4800 5600 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 5.0 1.60 1.60 2.50 kJ/m2 ISO 180 27.5 9.00 9.00 14.00 Heat Deflection 66 psi °F ASTM D648 298 313 297 300 °C ISO 75 144 156 152 149 264 psi °F ASTM D648 210 272 265 288 °C ISO 75 92 133 128 142 Linear Shrinkage Range 1/8 in wall % - 0.4–0.7 0.3–0.6 0.3–0.6 0.2–0.5 3.2 mm wall % - 0.4–0.7 0.3–0.6 0.3–0.6 0.2–0.5 Maxxam™ Glass Fiber Reinforced Homopolymer Polypropylene PROPERTY CONDITION UNITS METHOD PRODUCT EXAMPLES Maxxam™ Glass Fiber Reinforced Copolymer Polypropylene 71.866.POLYONE www.polyone.com INJECTION MOLDING POLYPROPYLENE Product Code - - - PP5312 B1 PP5320 A285 PP5330 A123 PP5340 B2 Reinforcement % - % - 12 20 30 40 Specific Gravity 73°F (23°C) - ASTM D792 0.99 1.05 1.15 1.24 ISO 1183 Tensile Strength Yield psi ASTM D638 4800 4400 3600 4900 MPa ISO 527 31 30 32 38 Tensile Elongation Yield % ASTM D638 5 4 4 3 ISO 527 Break % ASTM D638 20 15 20 10 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 285,000 380,000 355,000 460,000 MPa ISO 178 1950 2600 2450 3200 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 0.6 0.55 1.5 0.60 kJ/m2 ISO 180 3.30 3.00 8.25 3.30 Heat Deflection 66 psi °F ASTM D648 235 255 230 280 °C ISO 75 113 124 110 138 264 psi °F ASTM D648 135 156 150 180 °C ISO 75 57 69 66 82 Linear Shrinkage Range 1/8 in wall % - 1.4–1.9 1.0–1.4 1.1–1.5 0.6–1.0 3.2 mm wall % - 1.4–1.9 1.0–1.4 1.1–1.5 0.6–1.0 Offers improved stiffness and heat deflection as well as outstanding dimensional stability. • Chemically coupled • Natural or black • High flow grades • Recycled content Maxxam™ Mica Reinforced Polypropylene PROPERTY CONDITION UNITS METHOD PRODUCT EXAMPLES Maxxam™ Glass/Mineral Reinforced Polypropylene Offers a high level of stiffness and heat deflection as well as reduced warpage and increased dimensional stability. • Chemically coupled • Impact modified • Natural or black • High flow grades • Recycled content Product Code - - - PP5920 B10 PP5935 B1 PP5940 B131 PP5950 B10 Reinforcement Type - - - Glass/Mica Glass/Mica Glass/Mica Glass/Mica Reinforcement % - % - 20 35 40 50 Specific Gravity 73°F (23°C) - ASTM D792 1.05 1.17 1.25 1.34 ISO 1183 Tensile Strength Yield psi ASTM D638 7000 9000 10,000 12,800 MPa ISO 527 Tensile Elongation Break % ASTM D638 6 5 5 2 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 550,000 780,000 870,000 1,300,000 MPa ISO 178 3900 5500 5800 9000 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 0.7 0.9 1.3 1.5 kJ/m2 ISO 180 4.0 5.0 7.0 8.0 Heat Deflection 66 psi °F ASTM D648 304 315 310 315 °C ISO 75 151 157 154 157 264 psi °F ASTM D648 225 298 290 310 °C ISO 75 107 148 143 154 Maxxam™ XST Thermoplastic Olefins (TPO) Offers exceptional stiffness to impact balance including excellent cold temperature impact resistance. • Scratch & mar resistant • Natural, black or colors • High flow grades • UV stabilized Product Code - - - TP9000 A3 TP9110 A701-SM TP9120 B397 TP9120 A525-SM TP9130 A954 Reinforcement Type - - - Talc Talc Talc Talc Talc Reinforcement % - % - 5 11 18 20 30 Specific Gravity 73°F (23°C) - ASTM D792 0.94 0.97 1.01 1.04 1.12 ISO 1183 Tensile Strength Yield psi ASTM D638 2400 3000 2750 3600 3450 MPa ISO 527 18 22 19 25 24 Tensile Elongation Yield % ASTM D638 12 6 5 4 8 ISO 527 Break % ASTM D638 >400 100 170 30 250 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 140,000 260,000 235,000 300,000 325,000 MPa ISO 178 1100 1800 1620 2000 2250 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 No Break 6 10 2 2.2 kJ/m2 ISO 180 68.0 36.0 53.0 11.0 12.0 -30°C ft-lb/in ASTM D256 1.5 1.2 1.3 0.7 0.8 kJ/m2 ISO 180 8.5 6.0 7.0 3.9 4.0 Heat Deflection 66 psi °F ASTM D648 160 208 205 220 218 °C ISO 75 83 98 96 110 105 264 psi °F ASTM D648 100 143 140 160 160 °C ISO 75 50 62 57 70 71 Multiaxial Impact @ 6.6 m/s 0°C ASTM D3763 100% Ductile 100% Ductile 100% Ductile -30°C ASTM D3763 100% Ductile 100% Ductile PROPERTY CONDITION UNITS METHOD PRODUCT EXAMPLES INJECTION MOLDING POLYPROPYLENE 8 91.866.POLYONE www.polyone.com Maxxam™ HST Filled Polypropylene with High Strength and Stiffness Maxxam™ LO Low Odor Talc-Filled Polypropylene Reinforced grades that provide exceptional levels of strength and stiffness.
These materials offer an excellent balance of stiffness, impact resistance and dimensional stability. • FDA certifiable • Natural, black or colors • UV stabilized Product Code - - - PE4125 B1 Reinforcement Type - - - Talc Reinforcement % - % - 25 Specific Gravity 73°F (23°C) - ASTM D792 1.15 ISO 1183 Tensile Strength Yield psi ASTM D638 4050 MPa ISO 527 28 Tensile Elongation Yield % ASTM D638 10 ISO 527 Break % ASTM D638 40 ISO 527 Flexural Modulus 73°F (23°C) psi ASTM D790 270,000 MPa ISO 178 1850 Notched Izod Impact 73°F (23°C) ft-lb/in ASTM D256 3.5 kJ/m2 ISO 180 20.0 Heat Deflection 66 psi °F ASTM D648 190 °C ISO 75 88 264 psi °F ASTM D648 115 °C ISO 75 46 PROPERTY CONDITION UNITS METHOD PRODUCT EXAMPLES 12 www.polyone.com Copyright © 2019, PolyOne Corporation.