https://www.avient.com/sites/default/files/2021-05/complet-lft-office-furniture-task-chair.pdf
Office Furniture Task Chair
LEADING OFFICE
FURNITURE OEM
T A S K C H A I R
• Stiff yet extremely tough all-composite solution
• Reduce part count by replacing mechanical tilt controls
• Cost-effective material
• Exceptional fatigue endurance to withstand million cycle
deflection test
• Enabled novel design by combining long
glass fiber and unidirectional tape to meet
performance and mass market cost targets
• Formulated custom nylon material with
minimal conditioned performance loss and
smooth, fiber-free surface finish
• Provided technical support during two-year
product development cycle
Complēt™ Long Glass Fiber PA66 Composite
and Overmolded Unidirectional Tape Inserts
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-03/Complet LFT Automotive Steering Column Bracket.pdf
TIER 1
SUPPLIER
S T E E R I N G C O L U M N
B R A C K E T & L E V E R
• Automotive OEM lightweighting initiative
• Trial alternative materials to replace aluminum support
bracket and overmolded steel adjustment lever
• Up to 5,200 Newton load requirements with minimal
deflection allowance
• High stiffness & strength to function similar to metal
• Achieved 50% weight reduction with metal
to composite conversion
• Provided structural design & fiber orientation
consultations along with CAE analysis to
predict performance met requirements
• Shortened manufacturing lead time by
supplying injection molded material solution
Complēt Long Carbon Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/knowledge-base/article/consumer-electronics-and-tpes?ind[]=6596
Electronic component overmolding
https://www.avient.com/sites/default/files/2022-08/Environmental Stress Cracking Resistance _ESCR_ Design Guide %281%29.pdf
This guide will focus on
the latter and highlight best practices to reduce
areas of localized stress at common areas of
concern, such as corners and edges as well as
reinforcing and assembly features.
The heat will melt the plastic around
FIGURE 9 - Proper boss design
FIGURE 10 - Boss design guidelines
ESCR Design Guide 4
it, allowing the plastic to relax, reflow, and
solidify.
ESCR Design Guide 6
FIGURE 17 - Non-structural hole design guidelines
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
Thermoplastic chemistry enables CFRTP
composites to be incorporated into high volume
manufacturing processes such as compression and
injection molding as well as into structures with
dissimilar materials via overmolding, adhesive
bonding, and thermal lamination.
KEY CHARACTERISTICS
• Lightweight
• High strength & stiffness
• Excellent fatigue & impact resistance
• Exceptional strength-to-weight ratio
• Strong adhesive properties
• Chemical and corrosion resistance
• Reduced NVH compared to metals
• Rapid cycle times
• Low VOCs
VALUE SOLUTION
• Replaces metal without sacrificing strength
• Reduced vehicle weight improves fuel
economy, reduces energy consumption
• Selective reinforcement adds strength in high
stress areas
• Easily integrated & streamlined manufacturing
process
• Easy bonding to various materials
• Increases structure & puncture resistance
• Can be used in injection and compression
overmolding operations
• Enables thin-walling and material reduction by
adding reinforcement to traditional materials
• Able to be re-formed, reused, recycled
USES & APPLICATIONS
• Interior structural reinforcement such as walls,
load floors, headliners, door panels, storage,
storage lids, and trim pieces
• External body panels
• Front end and door module reinforcement
• Service access cover reinforcement
• Interior hatch covers
GORDON COMPOSITES™ & GLASFORMS™
THERMOSET COMPOSITES
Gordon Composites™ and Glasforms™ thermoset
composites are made with proprietary resin/
fiber reinforcement technologies.
https://www.avient.com/sites/default/files/2020-08/tpes-for-automotive-industry-bulletin.pdf
INDUSTRY BULLETIN
STANDARD UNITS ONFLEX LO 7120-45N
Volatile Organic Compounds VDA 278 ug/g(ppm) 41
Fogging VDA 278 ug/g(ppm) 521
Odor
• Control
• Dry conditions
• Wet conditions
SAE J1351 (15) 1-10 Scale 1
2
1
Compression Set (23°C)
• 22 hours
• 70 hours
ASTM D395 % 14.4
14.6
Capillary Viscosity
• 1341/s
• 11170/s
ASTM D3835 Pa*s 35
7
HVAC SYSTEMS
OnFlex™ LO
• Features: low VOC/FOG, low odor, good compression set, easy processing, overmolds to polypropylene
• Example applications: seals and flaps in heating, ventilation and air conditioning systems
CHARACTERISTICS ONFLEX™
LO
ONFLEX™
AF
TPE
GENERAL
PURPOSE
TPV TPO
Volatile Organic Compounds (VDA 278) Very Low Moderate Moderate Moderate Very Low
Fogging (VDA 278 & DIN 75201) Very Low Moderate Moderate High Very Low
Odor (VDA 270 Requirement ≤3.0) ≤3.0 ≤3.0 >3 >3 ≤3.0
Gloss Level Low Low Low Very Low High
Tactile Feel Grippy Grippy Grippy Grippy Waxy
Pre-Drying Required No No No Yes No
Raw Material Costs $$ $$ $$ $$$ $
Compression Set @ RT Good Good Good Excellent N/A
Compression Set @ ≥70°C Moderate Moderate Moderate Good N/A
UV Resistance Good Excellent Good Good Good
Weatherability Good Excellent Good Good Good
Hardness Range Low to High Low to High Low to High Low to High High
Density (g/ml) 1.15 0.99 0.90–1.20 0.95–0.98 0.90–1.20
GENERAL CHARACTERISTICS COMPARING TPE, TPV, TPO
Grades shown on both pages are representative of solutions manufactured in North America, more grades available globally.
INTERIORS/EXTERIORS
TEMP STANDARD UNITS ONFLEX AF
7210-40B
ONFLEX AF
7210-50B
ONFLEX AF
7210-60B
ONFLEX AF
7210-70B
ONFLEX AF
7210-80B
QUV Exposure
• 1000 Hrs(0.68 W/m2 @ 340nm)
• 2000 Hrs(0.68 W/m2 @ 340nm) 45°C ΔE 0.49
0.38
0.42
0.48
0.21
0.85
0.22
0.14
0.32
0.24
Xenon-Arc Exposure
• 1000 Hrs(0.35 W/m2 @ 340nm) 63°C ΔE 0.63 0.84 0.34 — 0.58
Capillary Viscosity
• 1341/s
• 11170/s
ASTM
D3835 Pa*s 60
11.4
79
15
65
13
48
13.7
73
16
Ozone Resistance ASTM
D1149(16) B Visual No cracks No cracks No cracks No cracks No cracks
Low Temperature Brittleness ISO 812 B °C -63 -62 -62 -62 -62
OnFlex™ AF
• Features: long-term sealing performance, reduced noise and vibration, grippy feel, low gloss, low odor,
excellent UV resistance and weatherability, easy processability, overmolds to polypropylene
• Example applications: trays, door pockets, fasteners, clips, roof rack pads, roof and door trim, and
window encapsulations
The need to innovate is virtually endless.
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=20
Product Selection Guide
Product Selection Guide
Product Selection Guide
https://www.avient.com/news/avient-expands-fatty-food-contact-materials-portfolio-versaflex-ffc-tpes
Versaflex FFC materials can be directly overmolded onto various engineered materials and as an alternative to silicone rubber, offer more design freedom and increased production efficiency by eliminating secondary processing.
Versaflex FFC can be overmolded onto COPE, PC, or PC/ABS, making it suitable for a wide range of food contact applications such as food containers, kitchenware, kitchen appliances, tableware, etc.
https://www.avient.com/knowledge-base/case-study/computer-mouse-goes-premium-soft-touch
To meet the manufacturer’s goals for the mouse grip, a clear TPE overmolding material, GLS Versaflex™, was formulated for improved ergonomics and comfort, strong chemical resistance, and excellent bonding to the ABS substrate.
A technical support team at Avient GLS Thermoplastic Elastomers conducted extensive compatibility testing to confirm proper bonding and overmolding onto the rigid substrate.
https://www.avient.com/knowledge-base/case-study/computer-mouse-goes-premium-soft-touch?rtype[]=1124
To meet the manufacturer’s goals for the mouse grip, a clear TPE overmolding material, GLS Versaflex™, was formulated for improved ergonomics and comfort, strong chemical resistance, and excellent bonding to the ABS substrate.
A technical support team at Avient GLS Thermoplastic Elastomers conducted extensive compatibility testing to confirm proper bonding and overmolding onto the rigid substrate.