https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
Base Resin ABS PA PBT PC PE PEEK PP PPS Barrel Temperatures °F (°C) Rear Zone 400–475 (200–250) 480–540 (248–282) 480–520 (250–270) 480–570 (250–300) 400–445 (200–230) 660–700 (350–475) 400–440 (200–225) 520–600 (270–300) Center Zone 410–480 (205–253) 490–550 (254–287) 485–525 (251–273) 500–580 (260–305) 410–455 (207–237) 670–710 (357–385) 410–450 (205–230) 550–610 (285–310) Front Zone 420–490 (210–257) 500–560 (260–293) 490–530 (254–276) 515–590 (267–310) 420–465 (213–243) 680–720 (363–400) 420–455 (215–235) 570–620 (300–320) Nozzle 425–500 (215–260) 510–570 (265–298) 490–540 (254–282) 530–600 (275–315) 430–475 (220–250) 700–730 (370–395) 430–460 (220–240) 610–620 (320–325) Melt Temperature 425–515 (215–270) 510–570 (265–298) 490–540 (254–282) 530–615 (275–325) 430–495 (220–260) 700–725 (370–385) 430–475 (220–250) 610–635 (320–335) Mold Temperature 140–200 (60–90) 150–300 (65–148) 140–280 (60–137) 160–240 (70–115) 80–140 (25–60) 300–400 (150–200) 80–140 (25–60) 190–300 (90–150) Drying Parameters 190 (90) 2–4 Hours 0.01%–0.15% 180 (82) 4–5 Hours 0.10%–0.20% 275 (135) 3–4 Hours 0.02%–0.04% 250 (125) 3–4 Hours 0.02% 160 (70) 2 Hours 300 (150) 3–4 Hours 0.10% 160 (70) 2 Hours 280 (135) 2–3 Hours 0.01%–0.20% Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Injection Velocity1 2–5 in/sec; 50–127 mm/sec Injection Pressure 1,000–2,000 psi; 7–14 Mpa Back Pressure 50–100 psi; 0.3–0.7 Mpa Screw Speed 25–75 RPM Cushion 0.125–0.250 in; 3–6 mm Screw Compression Ratio2 2.0:1–2.5:1 Comments 1.
It is better to fill out the part at slower speeds in-order to let any compressed air escape, and to get the best surface finish on the part.3 • Using all of the previous settings, record the Transfer Pressure, Fill Time, and Injection speed • Reduce the injection velocity by 10% and record the same values Transfer Pressure (psi) Fill Time (sec) Injection Velocity (in/sec) Relative Shear Rate Relative Viscosity 1238 0.20 8.00 5.00 247.60 1125 0.22 7.00 4.55 247.50 1058 0.25 6.00 4.00 264.50 960 0.35 5.00 2.86 336.12 870 0.45 4.00 2.22 391.65 780 0.58 3.00 1.72 452.59 690 0.85 2.00 1.18 586.78 600 1.35 1.00 0.74 810.45 510 2.50 0.75 0.40 1275.83 420 5.23 0.50 0.19 2198.34 330 9.56 0.25 0.10 3157.99 240 15.26 0.10 0.07 3667.49 FIGURE 47 - Injection Speed 22 Gravi-Tech • Keep reducing the injection velocity until a fill time of 10-15 seconds is reached • Calculate the Relative Viscosity for each of the Injection Speeds using the equation above (Transfer Pressure * Fill Time) • Calculate the Relative Shear Rate for each of the injection speeds using the equation (1/Fill Time) • Plot the points on a graph and find the optimum velocity • The optimum velocity will be where the curve starts to level out In figure 48 above, the optimum velocity is where the plotted line crosses the black trend line; therefore the optimum velocity would be about 1.00 in/sec.
https://www.avient.com/sites/default/files/2023-09/Cesa Fiber Additives for Heat Preservation Product Bulletin_A4.pdf
Fabrics made with Cesa Fiber Additives can absorb more heat when exposed to simulated sunlight with the wavelength from 320 to 1100nm.
https://www.avient.com/sites/default/files/2021-11/carbon-fiber-reinforced-product-bulletin.pdf
• Custom sizes, profiles, tooling design and prototyping available for specific applications USES AND APPLICATIONS Transportation - Automotive chassis, automotive body panels, marine stringer systems, floor strengthening and stability reinforcement Consumer - Watersports paddles, sporting goods sticks, tent poles, fishing rods, archery bow limbs and arrow shafts, bicycle frames, sail battens Infrastructure & Construction - Bridge support and retrofitting repair, support beams, concrete reinforcement Healthcare - Orthopedic external fixators Energy - Wind turbine blades and stiffeners PRODUCT BULLETIN Property CFRP Barstock, Laminates & Pultruded Profiles Resin Epoxy, Vinyl ester Tensile Strength 400–500 ksi 2758–3447 MPa Flexural Strength 130–350 ksi 896–2413 MPa Flexural Modulus 18–22 msi 124–152 GPa Glass Transition Temperature 149–320 °F 65–160 °C Density 0.056–0.060 lb/in3 1.54–1.65 g/cm3 TECHNICAL PROPERTIES (Typical Values) 1.844.4AVIENT www.avient.com Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
BASE RESIN PPA PC PSU PES PPS CO- POLYMER ACETAL PEEK PA Barrel Temperatures* °F (°C) Rear Zone 550–580 (288–305) 520–560 (271–293) 600–640 (316–338) 630–660 (332–338) 550–580 (288–304) 350–370 (177–188) 660–700 (349–371) 440–490 (227–254) Center Zone 560–600 (293–316) 530–570 (277–299) 620–670 (327–354) 650–680 (343–360) 560–615 (293–324) 380–390 (193–200) 700–730 (371–388) 470–510 (243–266) Front Zone 580–620 (304–327) 550–580 (288–305) 630–680 (332–360) 670–730 (354–388) 590–630 (310–332) 390–430 (200–221) 720–750 (382–400) 490–540 (254–282) Nozzle 575–615 (302–324) 550–600 (288–316) 630–680 (332–360) 680–700 (360–371) 600–625 (316–330) 380–415 (193–213) 720–750 (382–400) 520–570 (271–300) Melt Temperature 575–615 (302–324) 560–600 (293–316) 625–675 (330–358) 650–710 (343–377) 600–625 (316–330) 370–410 (188–210) 670–740 (354–393) 520–570 (271–300) Mold Temperature 250–300 (121–150) 175–240 (80–116) 190–300 (88–150) 225–325 (107–164) 250–325 (121–164) 150–225 (66–107) 290–375 (143–190) 150–200 (66–93) Pack & Hold Pressure 50%–75% of Injection Pressure Injection Velocity in/s 1.0–3.0 Back Pressure psi 50 Screw Speed rpm 50–90 Drying Parameters °F (°C) 6 hrs @ 175 (80) 4 hrs @ 250 (121) 4 hrs @ 275 (135) 4 hrs @ 300 (150) 4 hrs @ 250 (121) 2 hrs @ 200 (93) 3 hrs @ 300 (150) 4 hrs @ 180 (82) Allowable Moisture % < 0.05 < 0.02 < 0.02 < 0.04 < 0.02 0.15–0.20 < 0.02 0.10–0.20 Cushion in 0.125–0.250 Screw Compression Ratio 2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 Nozzle Type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Reverse Taper Clamp Pressure 5–6 Tons/in2 of projected area of cavities and runner system * Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
Base Resin PPA PC PSU PES PPS Co- polymer Acetal PEEK PA Barrel Temperatures* °F (°C) Rear Zone 550–580 (288–305) 550–590 (288–310) 600–640 (316–338) 630–660 (332–338) 550–580 (288–304) 350–370 (177–188) 660–700 (349–371) 440–490 (227–254) Center Zone 560–600 (293–316) 570–600 (300–316) 620–670 (327–354) 650–680 (343–360) 560–615 (293–324) 380–390 (193–200) 700–730 (371–388) 470–510 (243–266) Front Zone 580–620 (304–327) 580–630 (304–322) 630–680 (332–360) 670–730 (354–388) 590–630 (310–332) 390–430 (200–221) 720–750 (382–400) 490–540 (254–282) Nozzle 575–615 (302–324) 580–630 (304–322) 630–680 (332–360) 680–700 (360–371) 600–625 (316–330) 380–415 (193–213) 720–750 (382–400) 520–570 (271–300) Melt Temperature 575–615 (302–324) 580–625 (304–330) 625–675 (330–358) 650–710 (343–377) 600–625 (316–330) 370–410 (188–210) 670–740 (354–393) 520–570 (271–300) Mold Temperature 250–300 (121–150) 175–240 (80–116) 190–300 (88–150) 225–325 (107–164) 250–325 (121–164) 190–250 (88–121) 290–375 (143–190) 150–200 (66–93) Pack & Hold Pressure 50%–75% of Injection Pressure Injection Velocity in/s 1.0–3.0 Back Pressure psi 50 Screw Speed rpm 50–90 Drying Parameters °F (°C) 6 hrs @ 175 (80) 4 hrs @ 250 (121) 4 hrs @ 275 (135) 4 hrs @ 250 (121) 3 hrs @ 300 (150) 2 hrs @ 200 (93) 3 hrs @ 275 (135) 4 hrs @ 180 (82) Cushion in 0.125–0.250 Screw Compression Ratio 2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 Nozzle Type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Reverse Taper Clamp Pressure 5–6 Tons/in2 of projected area of cavities and runner system * Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
https://www.avient.com/investor-center/news/polyone-completes-sale-performance-products-and-solutions
$600 million
https://www.avient.com/sites/default/files/2022-05/CESA Fiber Additives for Heat Preservation Product Bulletin_CN.pdf
在暴露于波长为320至 1100nm的模拟光源下10分钟后,这种新一代的 蓄热添加剂可根据不同的添加比让聚酯和尼龙纤 维织物实现升温6℃至12℃的效果。
https://www.avient.com/sites/default/files/2021-01/eccoh-selection-guide-cn.pdf
特点 电线和电缆 高度阻燃 毒性和烟密度极低 不同级层间可交联 可与色母料、添加剂浓缩液、紫外稳定剂一同加工 高度阻燃 毒性和烟密度极低 适合进行挤压和注射成型 管和配件 材料(ECCOH) 5924C 5920 5511C 5806UV 5127UV 5549/1 8300-8001 8300-8003 8300-8008 1125C 1052C 5309 5995/1C 5555C 5286 3140-3 6151 5865C XLS8002 6649 中低压电缆 光缆 机车/船 光缆 电缆/光缆 电子线 电缆 电子线 电子线 电缆 机车缆护套 电缆/光缆 电缆 机车缆 电缆 电缆/光缆 电缆 电缆 电缆/光缆 应用 热老化等级 热塑性 √ √ √ √交联型 交联方式 密度48 熔融指数(150℃/21.6kg) 硬度shore D 拉伸强度MPa 断裂伸长率% 氧指数% 耐环境应力开裂ESCR 阻燃性能 低温性能 耐油性能 耐UV性能 耐泥浆性能 低摩擦性能 产地 有焰(1mm)ASTM E662 无焰(1mm) 70 235 C类 √ √ √ 中国 45 265 中国 68 275 √ √ √ 欧洲 210 √ C类 中国 1.49~1.51 4.0 54 12.5 200 36 1.47 3.5 55 14 210 34 1.53 0.8 56 14 150 40 1.51 1 47 9.5 170 38 1.46 3.8 54 15.5 180 32 √ 中国 1.6 2.9 49 11.7 170 45 CPR B √ √ 中国/欧洲 1.29 13.5 48 17.5 345 27 FT-2 中国 1.27 9.5 48 13 360 29 90 190 √ 中国 1.49 8 53 15.7 245 35 63 180 √ 中国 1.54 2.7 55 11.5 180 40 106 214 CPR C √ √ 中国 1.5 8 50 12.5 180 34 84 206 C类 √ 中国 1.5 1.6 46 14 250 39 √ √ √ 欧洲 1.48 3 46 11 215 36 √ √ 欧洲 1.6 2.8 48 10.3 165 41 √ √ √ 欧洲 1.58 4.2 48 12.4 160 46 CPR B √ 欧洲 1.46 6 53 17 160 33 39 143 √ 欧洲 1.51 4 53 11.5 170 43 50 150 √ √ √ 中国 1.54 2.3 56 11.5 155 35 D类 中国 1.5 5.8 12 250 27 FT-2 中国 1.35 10 49 15 320 28 FT-2 中国 辐照/硅烷 辐照 辐照 辐照 辐照 辐照 自交联/水浴辐照/硅烷 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 90℃ 90℃ 90℃ 105℃ 90℃ 105℃ 125℃ 105℃ 105℃ 105℃ 90℃ 90℃ 90℃105℃ 105℃ 105℃ 105℃ 105℃ 加工方式(挤出) 材料性能:热塑状态(非交联后) 烟密度(最大) 特殊性能 ECCOH™低烟、无卤解决方案
https://www.avient.com/sites/default/files/2020-12/firecon-cpe-a-processing-guide.pdf
EXTRUDER Screw 1" to 6" deep flighted metering screw 3:1 compression ratio Tooling Tubing type – zero land (for smaller sizes) Pressure type – for 1" size or larger Die Tubing type – low DDR Pressure type – short land L/D 24:1 or higher Screen Pack 20/40/20 Mesh Cooling Trough 120–150 °F (50–65 °C) recommended Dryer Hot air or desiccant type, 4 hours at 175–185 °F PROCESSING Temperature Wire Preheat None Feed Zones 290–300 °F Transition 320–340 °F Metering 340–350 °F Head/Die 350–365 °F Target Melt 350–365 °F Maximum Melt 390 °F Purge Compound HDPE www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/edgetek-peek-product-selection-guide.pdf
EDGETEK™ POLYETHERETHERKETONE (PEEK) HIGH PERFORMING MELT-PROCESSABLE POLYMER PRODUCT SELECTION GUIDE Edgetek™ Polyetheretherketone (PEEK) HIGH PERFORMING MELT-PROCESSABLE POLYMER PROPERTY CONDITIONS TEST METHOD UNITS EDGETEK™ ET9800-0001 EM EDGETEK™ ET9800-0002 RS EDGETEK™ ET9800-0003 RS EDGETEK™ ET9800-0004 RS EC LUBRIONE™ LB9800-0001 AR PHYSICAL Mold Shrinkage - Transverse – ASTM D955 in/in 0.014 0.010 0.011 0.009 0.014 MECHANICAL Tensile Strength - Yield – ASTM D638 PSI 14425 15640 23680 36500 19700 Tensile Elongation - Yield – ASTM D638 % 5.4 3.0 2.2 1.5 0.2 Tensile Elongation - Break – ASTM D638 % 19.5 3.1 2.2 1.5 1.9 Tensile Modulus – ASTM D638 PSI 555150 827700 1591300 5301000 2285600 Flexural Modulus – ASTM D790 PSI 529300 690700 1418300 3084300 1443400 Flexural Strength – ASTM D790 PSI 23500 27300 36000 52100 30300 IMPACT Izod, Notched – ASTM D256 ft-lbs/in 1.0 0.7 1.1 1.3 0.6 Izod, Unnotched – ASTM D256 ft-lbs/in N.B. 13.1 15.3 13.8 5.0 THERMAL Melting Point – – °C 343 343 343 343 343 Glass Transition (DSC) – – °C 143 143 143 143 143 Heat Deflection Temp 264 psi, Unannealed ASTM D648 °C 151 178 320 325 > 300 CLTE, Flow Direction 23°C to 140°C ASTM E831 cm/cm/°C 4.0E-05 5.5E-05 2.2E-05 7.0E-06 1.9E-05 CLTE, Flow Direction 140°C to 250°C ASTM E831 cm/cm/°C 9.7E-05 7.8E-05 2.3E-05 6.5E-06 2.2E-05 Polyetheretherketone (PEEK) is widely considered to be one of the highest performing melt-processable polymers in the industry.