https://www.avient.com/resources/safety-data-sheets?page=2592
PG 104918.00 PU PP
F567B White Foam Nevada
APC GOLD PP II
https://www.avient.com/resources/safety-data-sheets?page=2691
FB471 BLACK 1 " FOAM
WHITE BASE PP
PP FR 8-6 LMS-1000
https://www.avient.com/resources/safety-data-sheets?page=4925
Geon(TM) FB613 BLUE FOAM NON-PHTHALATE
WALNUT PP
ALMOND PP
https://www.avient.com/resources/safety-data-sheets?page=3845
06140-02 EXPE2701 white foam base
BLUE 286 PP
PP ORANGE
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
CHAPTER 1 | APPLICATION SUMMARY
Design Guide 5
GRAVI-TECH
GT5200-0013
GRAVI-TECH
GT6000-0004
GRAVI-TECH
GT7300-0006
GRAVI-TECH
GT5200-5003
GRAVI-TECH
GT6000-5002
GRAVI-TECH
GT7300-5007
Specific
Gravity*
2 .0 3 .0 2 .0 2 .5 2 .6 2 .2
Color
Options*
Various Various Black to Grey Black Various Various
Electroplating No Possibly Yes Possibly Possibly Yes
Base
Resin
PP PA6 ABS PP PA6 ABS
FDA
Compliant*
Yes Yes Yes Yes No Yes
Region
Produced
North
America
North
America
North
America
Europe Europe Europe
Full
Name
X GT5200-0013
PT White
X GT6000-0004
PT White
X GT7300-0006
PT Black
GT7300-5003
Black FD
GT6000-5002
EI White 1
GT7300-5007
X2 White FD
*Please contact Avient for additional information
6 Gravi-Tech
CHAPTER 2 | PROCESS SETTINGS
Density Modified Formulations
Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-
based alternatives to metals.
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475(200–250)
430–500
(220–260)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480(205–253)
440–510
(225–265)
483–522
(252–272)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490(210–257)
450–520
(230–270)
487–527
(254–274)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500(215–260)
460–530
(235–275)
490–530
(255–275)
530–600
(275–315)
430–475
(220–250)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515(215–270)
530–580
(276–300)
500–565
(260–300)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
430–475
(220–250)
610–635
(320–335)
Mold Temperature 140–200(60–90)
150–200
(65–90)
140–250
(60–120)
160–240
(70–115)
80–140
(25–60)
300–400
(150–200)
80–140
(25–60)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0 .01%–0 .15%
180 (80)
4–5 Hours
0 .10%–0 .20%
275 (135)
3–4 Hours
0 .02%–0 .04%
250 (125)
3–4 Hours
0 .02%
160 (70)
2 Hours
300 (150)
3–4 Hours
0 .10%
160 (70)
2 Hours
280 (135)
2–3 Hours
0 .01%–0 .20%
Nozzle Type General Purpose Nylon or ReverseTaper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2 .0–5 .0 in/sec; 50–125 mm/sec
Injection Pressure 2,000–4,000 psi; 13,000–30,000 kpa
Back Pressure 0–50 psi; 0–350 kpa
Screw Speed 25–75 RPM
Cushion 0 .125"–0 .250"; 3 .175 mm–6 .35 mm
Screw Compression Ratio2 2 .0:1–2 .5:1
Design Guide 7
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475(200–250)
430–500
(220–260)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480(205–253)
440–510
(225–265)
483–522
(252–272)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490(210–257)
450–520
(230–270)
487–527
(254–274)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500(215–260)
460–530
(235–275)
490–530
(255–275)
530–600
(275–315)
430–475
(220–250)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515(215–270)
530–580
(276–300)
500–565
(260–300)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
430–475
(220–250)
610–635
(320–335)
Mold Temperature 140–200(60–90)
150–200
(65–90)
140–250
(60–120)
160–240
(70–115)
80–140
(25–60)
300–400
(150–200)
80–140
(25–60)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0 .01%–0 .15%
180 (80)
4–5 Hours
0 .10%–0 .20%
275 (135)
3–4 Hours
0 .02%–0 .04%
250 (125)
3–4 Hours
0 .02%
160 (70)
2 Hours
300 (150)
3–4 Hours
0 .10%
160 (70)
2 Hours
280 (135)
2–3 Hours
0 .01%–0 .20%
Nozzle Type General Purpose Nylon or ReverseTaper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2 .0–5 .0 in/sec; 50–125 mm/sec
Injection Pressure 2,000–4,000 psi; 13,000–30,000 kpa
Back Pressure 0–50 psi; 0–350 kpa
Screw Speed 25–75 RPM
Cushion 0 .125"–0 .250"; 3 .175 mm–6 .35 mm
Screw Compression Ratio2 2 .0:1–2 .5:1
Comments
1 .
Venting Guidelines by Resin
• PC: .001"– .002" depth & .250" width
• PC/PSU: .002"– .003" depth & .250" width
• PES: .003"– .004" depth & .250" width
• PEI: .001"– .003" depth & .250" width
• PP: .001"– .002" depth & .250" width
• ABS: .0015"– .0025" depth & .250" width
• PEEK: .002"–.004" depth & .250" width
FIGURE 40 - Venting Guidelines
Vent Groove
Vent Land
Vent
FIGURE 44 - Venting guidelines
FIGURE 43 - Venting areas
20 Gravi-Tech
CHAPTER 5 | PROCESS OPTIMIZATION
Process optimization ensures a quality process
and minimizes cycle time.
https://www.avient.com/sites/default/files/2023-04/Smartbatch Color and Additives - Lower Bumper - Application Snapshot.pdf
AUTOMOTIVE OEM
L O W E R E X T E R I O R B U M P E R
• Develop a new color for molded-in-color plastics
• Create ‘Wow’ effect without chroming or paint
• Provide metallic aspect with good UV resistance for
exterior part
• Developed new “gris megalithe” color for PP
(AS1) utilizing Avient Design center
• Produced master plaques to showcase new color
• Accelerated testing to certify outstanding
weathering resistance
• Collaborated across the supply chain to optimize
metallic effect in the final part
Smartbatch™ Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-10/dynaflex-knee-brace-case-study-one-pager.pdf
H E A LT H C A R E D E V I C E
M A N U FAC T U R E R
W E B K N E E B R A C E
• Good bonding to polypropylene (PP)
• Flexible and soft-touch feel
• Skin contact, general FDA compliance
• Good tensile strength and resilience
• Excellent colorability
• Offered material that passed the required
FDA regulations
• Provided high elasticity memory and ultra
soft tactile finish to meet the comfort and
pleasant surface feeling requirements
• Delivered TPE with easy and stable
processing and colorability
DynaflexTM Thermoplastics Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread
COOLER
MANUFACTURER
C O O L E R F E E T & W A G O N
W H E E L T R E A D
• Abrasion resistance and excellent tear strength
• UV and heat stability
• Overmoldable to PP or PC
• Provided durable TPE materials at target
durometers to achieve component-specific
performance requirements
• Offered rapid response technical support
for mold trials and guidance on processing
best practices
• Delivered consistent material quality
globally and with short lead times
Dynaflex™ G
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/resources/safety-data-sheets?page=3832
F567A White Foam Nevada
DIAL ORANGE 716 PP
GREY PP 432C
https://www.avient.com/resources/safety-data-sheets?page=2613
UV PRO PLAYERS TEAL PP HM
Geon(TM) FB555 NRP Yellow Foam
PP FR 8-6 LMS-1000