https://www.avient.com/sites/default/files/2025-06/LFT Brackets Application Bulletin.pdf
WHY LFT FOR BRACKETS & LATCHES Reduced System Costs • High volume production efficiency due to injection molding (shorter cycle times) • Reduced secondary operations (no welding, surface treatments, etc.)
Weight Reduction • LFT has lower density vs. metal, but still meets structural performance requirements • Lightweighting helps meet sustainability goals related to lower fuel consumption and extended vehicle range Design Flexibility • Injection molding allows for complex geometries and part consolidation • Advanced modeling and computer-aided engineering (CAE) tools for long fiber composites help validate and optimize part design APPLICATION BULLETIN COMPARING PRODUCTION COST DRIVERS Cast Metal Stamped Metal Long Fiber Composite Material typically used Aluminum Steel Various base resins based on environmental conditions Casting X Stamping X Injection Molding X Machining X Not typically needed as LFT is a one-step process Drilling X Welding X Surface Treatments X X po st -p ro ce ss pr oc es s MATERIAL CHARACTERISTICS Characteristic Long Fiber Composite Aluminum Steel Specific Gravity (g/cc) 1.03–1.71 2.76 7.8–7.9 Specific Strength (Strength-to-Weight ratio) Excellent Good Poor Stiffness Fair Good Excellent Toughness/Fatigue Excellent Fair Fair Creep Good Excellent Excellent Corrosion Resistance Excellent Good Poor Temperature Range Performance Good Excellent Excellent Cycle Time Excellent Good Poor Design Freedom (i.e., complex geometry, part consolidation) Excellent Fair Fair Raw Material Cost Poor Good Fair Total Production Cost Good Fair Fair pr od uc ti on pe rf or m an ce Avient offers a range of customizable long fiber reinforced structural material solutions and design support for your metal-to-plastic conversion projects. • Complēt™ long glass, long carbon, and hybrid fiber solutions available in a wide array of engineering polymer matrices, including PA66, PA6, ETPU, PPA, PPS, PES, PEI, PK, and PEEK • OnForce™ long glass fiber reinforced polypropylenes • Full suite of design and engineering services that include structural design and fiber orientation consultations and modeling, CAE analysis, prototyping, and more STRENGTH-TO-WEIGHT RATIO OF LFT VS METALS m eg ap as ca l gram /cubic centim eter 250 200 150 100 50 0 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00 Zam ak 3 Stainless Steel 304 Titanium #2 Com plēt LCF40-PP Com plēt LGF60-TPU OnForce LGF50-PP Alum inum A380 M agnesium AZ91D Com plēt LCF50-PA66 Com plēt LGF60-PA66 Com plēt LCF50-TPU Specific Strength Density Metal Long Glass Fiber Long Carbon Fiber 1.844.4AVIENT www.avient.com Copyright © 2025, Avient Corporation.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2021-12/composite-vibratory-springs-case-study.pdf
They transfer energy and maintain consistent motion of the conveyor pan over billions of cycles throughout the life of the machine.
Working together to understand the unique requirements for the company’s conveyor application, the engineering team at Avient developed customized flat springs that provide more consistent quality and longer fatigue life than the original components, improving conveyor performance and longevity.
https://www.avient.com/sites/default/files/2020-09/swiss-army-knife-case-study.pdf
THE SOLUTION Avient engineers guided the Victorinox team early in the development cycle for the new Soldier’s Knife, proposing a combination of materials for the handles that would meet the design aspirations as well as Swiss Army standards for durability.
Beyond finding the best material combination—Bergamid™ nylon copolymer and GLS™ TPEs—our global presence and expertise across an array of specialty polymers and colorants, combined with local service and support, helped Victorinox to accelerate development work, streamline production and reach their design goals.
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE High Impact Formulations Technical Bulletin.pdf
When processing, these have similar shrink to nylons, set up quickly, and have short cycle times.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2021-03/lubrione-pke-product-bulletin.pdf
When processing, these formulations have similar shrink to nylons and POM, set up quickly, and have short cycle times.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE Glass-Filled Product Bulletin.pdf
When processing, these have similar shrink to nylons, set up quickly, and have short cycle times.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2024-03/Cesa Stat Antistatic Additives Product Bulletin.pdf
PRODUCT BULLETIN KEY CHARACTERISTICS • Eliminates electric charges to maintain good product appearance • Creates safer, static-dissipated parts for electronics, packaging, automotive, and military applications • Improves product appeal by reducing static charge-related dust accumulation • Reduces the risk of a potential fire hazard in product environments • Reduces cycle times, maximizes throughput, and lowers operating costs • Can be combined with other additives or colorants into a single masterbatch • Compatible with a variety of processes including blow molding, injection molding, extrusion, and film processing • FDA-approved and bio-based formulations available MARKETS AND APPLICATIONS Cesa Stat Antistatic Additives are suitable for any thermoplastic application that could benefit from reduced static buildup, including: • Automotive under-the-hood components • Automotive dashboards • Electrical connectors & components • Electronic components • Military components • Consumer packaging ARE YOU IN A BATTLE WITH STATIC?
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/gordon-composites-thermoset-laminates-barstock
Long product life to withstand billions of cycles
Tested to over 1.5 million cycles, our springs are strong, flexible, and capable of deep deflection.
https://www.avient.com/news/avient-present-broad-array-innovative-and-sustainable-materials-solutions-chinaplas-2025
Solutions to help reduce carbon footprint by lightweighting using recycled materials in injection molded and extruded applications for automotive and consumer goods industries, such as Hydrocerol™ Chemical Foaming Agents developed to reduce material consumption, part weight, and cycle times while maintaining excellent surface finish and eliminating sink marks, and can also serve as nucleating additives in direct gassing foam extrusion processes
Colorant Chromatics™ Transcend™ Premier Healthcare Colorants: based on polysulfone and PEEK resins with the capability of withstanding up to 1,000 autoclave cycles and high-heat sterilization at 150°C, these colorants are formulated with ingredient materials that have been successfully tested for ISO 10993 biocompatibility and are available in a line of bright and vivid transparent or opaque shades
https://www.avient.com/company/sustainability/sustainability-report/reporting/gri
Reporting cycle
Work-related injuries
Work-related ill health