https://www.avient.com/sites/default/files/2022-03/Fiber-Line Coating Selection Guide.pdf
FIBER-LINE™ PERFORMANCE ENHANCING COATINGS PRODUCT SELECTION GUIDE FIBER-LINE™ COATING SELECTION GUIDE COATING Bondcoat™ Adhesion Enhancing Colorcoat™ Fiber Color Packcoat™ Performance Enhancing Protexcoat™ UV Resistant Swellcoat™ Blocker Water Blocking Swellcoat™ Water Absorbing Wearcoat™ High Abrasion Blockcoat™ Anti-Wicking Repelcoat™ Water Repellant Flamecoat™ Flame Resistant FEATURES • Created for applications where an untreated fiber does not have the ability to provide the appropriate amount of bonding characteristics to another material • Provides adhesion to another fiber or substrate without impacting other performance properties • Improves adhesion of the fiber to the resin matrix it is introduced into • Enables industry standard “burst” tests or stringent delamination analysis • Designed to achieve vibrant colors for safety, identification, and aesthetics • Specialized formulas and binders adhere the pigment to the exterior of the individual filaments, while impregnating deep into the fiber bundle • Available by Pantone or RAL number • Compatible with a variety of composite resins including epoxy, polyurethane, and polyethylene • Stronger than solution-dyed fibers • Designed to add lubricity and temperature resistance at the filament level for braided compression packing • Coating at the fiber level versus the finished braid achieves higher % level coating • Fiber level coating extends the life of the braid and reduces required maintenance • Various formulations available • PTFE, silicone, graphite, and mineral oil • Created for high performance fibers that lack inherent ultraviolet (UV) resistance • Coating impregnates the individual fibers with a specialized resin for improved UV protection • Coating enhancements include UV inhibitors, absorbers and stabilizers • Improves the processing of the product via reduced filament snagging and friction • Low level water- blocking finish for any technical fiber or textile substrate • Provides water- blocked strength reinforcements for dry cable designs • Can absorb 5x to 15x its weight in water • Dust-free coating imparts a very soft fiber hand, advantageous to cable, rope, and other textile processes • Patented technology incorporates super absorbent polymer (SAP) suspended in a proprietary resin matrix • Used in the production of ‘dry-dry’ telecommunications, electromechanical, seismic, umbilical and power cables • Can absorb up to 100x its weight in water • Creates a stable gel when exposed to water • Functionally replaces flooding compounds, filling gels, spun SAF yarns, and water blocking tapes • Enables faster, more economical and robust cable manufacturing • Increases durability and abrasion resistance by encapsulating filaments in the fiber bundle • Extends the life of the product by reducing the effects of friction and yarn on yarn abrasion • Protects the fiber from degradation and filamentation • Ideal for high abrasion and high friction applications in a range of fiber constructions and environments • Wicking refers to the tendency of a yarn or other fiber to draw moisture into filaments via capillary action • Coatings designed to prevent moisture from wicking within and between fibers and strands • Protects Wire or Optical Fiber from damaging effects of moisture, which can cause a drop in signal and attenuation • Hydrophobic additives used to promote and enhance water repellancy in industrial applications • Creates a waterproof barrier that prevents moisture from further migration • Applied at various % levels to optimize for water-proof ratings • Designed to inhibit or slow the spread of fire/flame • Coupled to fibers with inherent flame and thermal resistance to boost performance • Added to fibers with weak flame resistance to improve burn rating SUITABLE FIBERS • Kevlar® Para-Aramid • Nomex® Meta-Aramid • Vectran® LCP • Zylon® PBO • Technora® Fiber • Carbon Fiber • Kevlar® Para-Aramid • Nomex® Meta-Aramid • Vectran® LCP • PET Polyester • Fiberglass • UHMWPE • Kevlar® Para-Aramid • Nomex® Meta-Aramid • Carbon Fiber • Graphite Fiber • Fiberglass • PTFE Fiber • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Technora® Fiber • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • PET Polyester (All shrinks) • UHMWPE • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Technora® Fiber • Fiberglass • PET Polyester (All shrinks) • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Carbon Fiber • PET Polyester (All shrinks) • UHMWPE • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Carbon Fiber • PET Polyester (All shrinks) • Fiberglass • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Carbon Fiber • PET Polyester (All shrinks) • Fiberglass • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • PET Polyester (All shrinks) PRODUCTS • Belt & Hose Reinforcement Yarn • Strength Members • Industrial Fabric Yarn • Wire Harness Yarn • Ripcords • Strength Members • Wire Harness Yarn • Industrial Fabric Yarn • Braided compression rings and seals • Valve stem packing • Pump packing • Strength Members • Industrial Fabric Yarn • Wire Harness Yarn • Strength Members • Ripcords • Binder Yarn • Filler Yarn • Synthetic Wire Rope • Buffer Thread • Binder Yarn • Filler Yarn • Strength Members • Ripcords • FRP Rod • Ripcords • Strength Members • Synthetic Wire Rope • Industrial Fabric Yarns • Wire Harness Yarns • Ripcords • Strength Members • Binder Yarn • Industrial Fabric Yarns • Wire Harness Yarns • Ripcords • Strength Members • Binder Yarn • Industrial Fabric Yarns • Wire Harness Yarns • Industrial Fabric Yarns • Wire Harness Yarns • Strength Members Kevlar® and Nomex® are trademarks of DUPONT SAFETY & CONSTRUCTION, INC.
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-zylonr-pbo.pdf
Key Features • Excellent strength & modulus properties • Good flame resistance • Excellent thermal stability • Excellent resistance to creep • Good chemical resistance Disadvantages • Very poor UV resistance • Poor compressive strength • Strength loss in exposure to strong acids FIBER-LINE® PROCESS FOR ZYLON® PBO • Coating • Twisting • Extrusion • Pultrusion • Precision Winding FIBER-LINE® ZYLON® PRODUCTS • Strength Members Abrasion Resistance Yarn on Yarn Abrasion Ultraviolet (UV) Resistance Flame Resistance Chemical Resistance (Acid) Chemical Resistance (Alkali) Chemical Resistance (Organic Solvent) O X X P O O P Property UOM Value Breaking Tenacity g/d 42.0 Specific Gravity Ratio 1.54 Elongation @ Break % 3.5 Tensile Modulus g/d 1200 Moisture Regain* % 2.0 Creep** % 0 Shrinkage*** %
Chemical Resistance to Alkali: Strong alkalis will attack at high temperature or concentration.
Chemical Resistance toOrganic Solvent: Strength loss in NaOCl.
https://www.avient.com/sites/default/files/2020-12/onflex-s-ke-oscillating-sprinkler.pdf
LEADING GARDEN TOOLS BRAND O S C I L L A T I N G S P R I N K L E R S • Superior abrasion resistance performance • Ability to pass standard UV testing as well as the customer’s more stringent UV criteria • Global support and material availability • Developed a customized TPE material with superior UV resistance, adhesion to ABS, and demolding • Leveraged in-house UV chamber tests to exceed UV parameter requirements • Worked closely with customer’s product development, engineering and quality teams to test and specify material • Supplied grade globally with local technical and manufacturing support OnFlex™ S KE Thermoplastic Elastomer KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION GLOBAL PRESENCE + UV RESISTANCE LEARN MORE Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-11/OnFlex S KE Power Tool - case study snapshot.pdf
GLOBAL APPLIANCE BRAND P O W E R T O O L H A N D L E • Bonding to ABS • Scratch resistance • Colorable compound • Easy to grip/soft touch • Worked in synergy across business to produce a scratch resistant material suitable for ABS bonding in 19 different color options • Made new ergonomic design possible through better material properties, especially grip and soft touch • Enabled customer to market next generation of power tool, with updated look and feel OnFlex™ S KE Series KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION SCRATCH RESISTANCE + COLORABILITY LEARN MORE Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-08/Bergamid Polymer Formulations - Military Helmet - Case Study Snapshot.pdf
SAFETY EQUIPMENT MANUFACTURER M I L I T A R Y H E L M E T P A R T S • High impact resistance • RAL 6031 – military green color • High molecular weight • Met impact resistance requirements for military helmets • Delivered strong collaboration with Avient Design team and service • Provided specific RAL color matching for military application Bergamid™ Polymer Formulations KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION IMPACT RESISTANCE & COLOR MATCHING LEARN MORE © 2023, Avient Corporation, All Rights Reserved. https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer Safety Equipment manufacturer
https://www.avient.com/sites/default/files/2024-01/ECCOH 5983 - Power Cable - Case Study Snapshot.pdf
CABLE MANUFACTURER J A C K E T F O R P O W E R C A B L E • High tear resistance > 11 N/mm • High ESCR performance • Cost efficient solution • Hot pressure resistance above 80°C • Provided a jacket solution that complies with the LTS1 requirement as per BS 7655-6.1 • Enabled use in armored cables operating at a maximum conductor temperature of 90°C • Supported customer to optimize processing of the new material ECCOH™ LSFOH 5983 Formulation KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION HIGH ESCR + TEAR RESISTANCE LEARN MORE Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-11/Stat-Tech TPE - Cash Machine Tray - Case Study Snapshot.pdf
avient ATM/ CASH MACHINE T R A Y S T R U C T U R E • Excellent stiffness & rigidity • Anti-static, frictional note speed • Excellent dimensional stability • Flame resistance • Service life durability • Provided a solution with permanent antistatic properties • Excellent wear and friction resistance, enhancing durability • Additional performance characteristics of flame resistance and low COF Stat-Tech™ PC custom formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE - Anti-Static Bellow - Case Study Snapshot.pdf
RADIO CONTROL SYSTEM PRODUCER A N T I - S T A T I C B E L L O W • Electrical resistivity of < E+6 Ω • Soft grades between 40-50 Shore A • Abrasion resistant • Light weight material • Designed to meet ATEX standards • Replaced conductive EPDM thermoset rubber enhancing processability and enabled in-house injection molding • Provided electrical resistivity at a low shore hardness, improving joystick maneuverability • Enabled greater scrap re-use rate Stat-Tech™ Thermoplastic Elastomer KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-05/lubrione-ear-protection-case-study-one-pager.pdf
E A R D E F E N D E R B R A C K E T • Minimize shrinkage • Good mechanical resistance • Good wear resistance • Collaborated with Avient Design to provide detailed material analysis and recommendations within one month of initial customer enquiry • Demonstrated material performance and compatibility with customer’s existing manufacturing process using mold flow analysis • Provided an internally lubricated material allowing customer to streamline manufacturing process LubriOne™ Internally Lubricated Formulation KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION MECHANICAL + WEAR RESISTANCE LEARN MORE Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-05/Bergamid-Racing Wheel-Application snapshot_0429.pdf
Bergamid-Racing Wheel-Application snapshot_0429 CONSUMER ELECTRONICS BRAND G E A R O F R A C I N G W H E E L • Achieve high strength and abrasion resistance • Deliver smooth, quiet functionality and minimize backlash for improved control • Delivered glass fiber reinforced nylon formulation to meet the requirements for high strength and abrasion resistance • Offered local service and support, which helped to accelerate production • Provided stable supply despite the nylon shortage issues in the market Bergamid™ Polymer Formulation KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION REINFORCEMENT + ABRASION RESISTANCE LEARN MORE Copyright © 2022, Avient Corporation.