https://www.avient.com/resource-center?document_subtype=216&document_type=253&page=0
Design optimization, predictive tools and best practices for working with thermoplastic composite sandwich panels
Overmolding of Thermoplastic Elastomers Engineered Solutions for Consumer Product Differentiation - White Paper
TPE Overmolding Solutions for Engineering Thermoplastics - White Paper
https://www.avient.com/resource-center?document_type=253&document_subtype=216&page=0
Design optimization, predictive tools and best practices for working with thermoplastic composite sandwich panels
Overmolding of Thermoplastic Elastomers Engineered Solutions for Consumer Product Differentiation - White Paper
TPE Overmolding Solutions for Engineering Thermoplastics - White Paper
https://www.avient.com/resource-center?document_type=253&document_subtype=216
Design optimization, predictive tools and best practices for working with thermoplastic composite sandwich panels
Overmolding of Thermoplastic Elastomers Engineered Solutions for Consumer Product Differentiation - White Paper
TPE Overmolding Solutions for Engineering Thermoplastics - White Paper
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/edgetek-pk-peek-formulations
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Edgetek™ PK PEEK Formulations
Edgetek™ PK PEEK (Polyetheretherketone) formulations are one of the highest performing engineering thermoplastics in the industry.
Replace metal with engineered polymers that enhance product design and functionality
https://www.avient.com/knowledge-base/case-study/lightweighting-heavy-trucks
One respected truck manufacturer chose Avient to help them lightweight their heavy truck applications.
These tapes and laminates combined high strength, unidirectional fibers and engineered thermoplastic resins to help reduce weight while maintaining exceptional strength and impact resistance.
https://www.avient.com/knowledge-base/case-study/lightweighting-commercial-trucks-and-trailers?rtype[]=1124
One respected truck manufacturer chose Avient to help them reach their lightweight goals.
These tapes and laminates combined high strength, unidirectional fibers and engineered thermoplastic resins to help reduce weight while maintaining exceptional strength and impact resistance.
https://www.avient.com/knowledge-base/case-study/lightweighting-commercial-trucks-and-trailers?psfam[]=10864
One respected truck manufacturer chose Avient to help them reach their lightweight goals.
These tapes and laminates combined high strength, unidirectional fibers and engineered thermoplastic resins to help reduce weight while maintaining exceptional strength and impact resistance.
https://www.avient.com/knowledge-base/case-study/lightweighting-commercial-trucks-and-trailers?sust[]=1165
One respected truck manufacturer chose Avient to help them reach their lightweight goals.
These tapes and laminates combined high strength, unidirectional fibers and engineered thermoplastic resins to help reduce weight while maintaining exceptional strength and impact resistance.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/knowledge-base/case-study/military-grade-protection-us-soldiers
Any military organization's top priority is protecting soldiers, and one necessary measure is critical battlefield defense from enemy fire and explosive events.
Army Corps of Engineers and Edwards Design and Fabrication, Inc.
Army Corps of Engineers’ Engineer Research and Development Center (ERDC) Survivability Engineering Branch enlisted the expertise of Edwards Design and Fabrication, an Alabama-based equipment fabricator for commercial and government research and development organizations.