https://www.avient.com/sites/default/files/2021-04/trilliant-hc-conductive-pipette-case-study.pdf
Avient
determined that the manufacturer required a material
with a unique combination of properties, including:
• Processing ease – high flow rate, ability to fill
multi-cavity molds, thin-wall capabilities
• Superior toughness – strength and durability to
ensure dimensional integrity of the part
• Repeatable performance – consistent conductivity
for accurate measurement of liquids
While several off-the-shelf compounds were evaluated,
a new formulation was developed to meet the
manufacturer’s specific needs as well as provide
signifi cant benefi ts in reduced cycle time, increased
production and reduced scrap rate.
https://www.avient.com/sites/default/files/2020-08/willowwood-prosthetics-case-study.pdf
Beyond material selection, the collaborative team also
identified a proprietary design and finishing process
that could be achieved with the tooling already in place
at WillowWood’s Ohio-based manufacturing facility.
https://www.avient.com/sites/default/files/2020-11/oncap-denesting-case-study.pdf
This additive technology has proven effective for
use in other applications such as a mold release
during thermoforming, helping to reduce processing
interruptions.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/sites/default/files/2024-11/Edwards Ballistic Panel Case Study.pdf
They are constructed
from layers of 0°/90° woven E-glass fiber reinforcements
combined with a proprietary resin system in a
continuous pultrusion manufacturing process.
https://www.avient.com/sites/default/files/2024-03/Terms and Conditions of Sale for Slovakia.pdf
Seller’s processing of any order is expressly conditioned
on Buyer’s assent to and acceptance of these Terms,
including all terms that are different from or in addition to
any purported terms and conditions of the order.
Seller makes no representation or warranty
of any kind with respect to the Product, express or
implied, respecting merchantability or fitness for any
particular purpose, whether used alone or in
combination with any other material or in any process,
and neither party has relied on any statement outside
of these terms.
Unless otherwise agreed in a writing
signed by Seller, Seller may make changes to its Product
and process without notice to, or approval from, Buyer so
long as the Product Specifications do not change and the
Product conforms to such Specifications.
https://www.avient.com/sites/default/files/2024-03/Terms and Conditions of Sale for the United Arab Emirates.pdf
Seller’s processing of any order is
expressly conditioned on Buyer’s assent to and acceptance of these Terms,
including all terms that are different from or in addition to any purported
terms and conditions of the order.
Seller makes no representation or
warranty of any kind with respect to the Product, express or implied,
respecting merchantability or fitness for any particular purpose,
whether used alone or in combination with any other material or in
any process, and neither party has relied on any statement outside of
these terms.
Unless otherwise agreed in a writing signed by
Seller, Seller may make changes to its Product and process without notice
to, or approval from, Buyer so long as the Product Specifications do not
change and the Product conforms to such Specifications.
https://www.avient.com/sites/default/files/2024-03/Terms and Conditions of Sale for Pakistan.pdf
Seller’s processing of any order is expressly conditioned on
Buyer’s assent to and acceptance of these Terms, including all terms
that are different from or in addition to any purported terms and
conditions of the order.
Seller makes no representation or warranty of any kind with respect
to the Product, express or implied, respecting merchantability or
fitness for any particular purpose, whether used alone or in
combination with any other material or in any process, and neither
party has relied on any statement outside of these terms.
Unless otherwise agreed in a writing signed by
Seller, Seller may make changes to its Product and process without
notice to, or approval from, Buyer so long as the Product
Specifications do not change and the Product conforms to such
Specifications.
https://www.avient.com/sites/default/files/2024-09/Terms and Conditions of Sale for Poland.pdf
Seller’s acceptance and
processing of any order is expressly conditioned on
Buyer’s assent to and acceptance of these Terms, including
all terms that are different from or in addition to any
purported terms and conditions of the order.
Unless otherwise agreed in a writing
signed by Seller, Seller may make changes to its Product
and production process without notice to, or approval
from, Buyer so long as the Product Specifications do not
change and the Product conforms to such Specifications.
14.
Buyer shall not (re-) export or
(re-) transfer or disclose, directly or indirectly, any of the
Products or Items supplied by Seller and/or any Items
incorporating or processed from such Products, in breach
of any laws, or, in the event an export license or other
approval is required from any governmental authority or
agency, without first obtaining such license or approval.
https://www.avient.com/sites/default/files/2024-09/Terms and Conditions of Sale for Denmark.pdf
Seller’s processing of
any order is expressly conditioned on Buyer’s assent
to and acceptance of these Terms, including all
terms that are different from or in addition to any
purported terms and conditions of the order.
Seller
makes no representation or warranty of any kind
with respect to the Product, express or implied,
respecting merchantability or fitness for any par-
ticular purpose, whether used alone or in combi-
nation with any other material or in any process,
and neither party has relied on any statement
outside of these Terms.
Unless otherwise agreed in a writing signed by
Seller, Seller may make changes to its Product and
process without notice to, or approval from, Buyer
so long as the Product Specifications do not change
and the Product conforms to such Specifications.