https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
Injection
Moldable
Polymer
CFRTP Blank
Auxiliary
Heater
Overmolded
Finished Part
Increase strength and impact resistance.
SPORTING GOODS
Boots, bindings,
protective equipment
MARINE
Hull reinforcement,
seats, paddles
50% Long
Glass Fiber
Reinforced
50% Long
Glass Fiber
Reinforced
PP + 0°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
17K 28K 29K
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
29K 31K
+60.7%
FLEXURAL STRENGTH (ASTM D7264)
IMPACT RESISTANCE (ASTM D3763)
50% Long
Glass Fiber
Reinforced
50% Long
Glass Fiber
Reinforced
PP + 0°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
E
ne
rg
y
T
ot
al
(
J)
Fo
rc
e
P
ea
k
(k
N
)
18
16
14
12
10
8
6
0
6.0
5.9
4.0
3.0
2.0
1.0
0.0
11.2 15.1 14.6 12.7 16.4
1.2 1.9 2.8 4.0 5.0
+58.3%
+34.8%
50% Long
Glass Fiber
Reinforced
50% Long
Glass Fiber
Reinforced
PP + 0°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
17K 28K 29K
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
29K 31K
+60.7%
FLEXURAL STRENGTH (ASTM D7264)
IMPACT RESISTANCE (ASTM D3763)
50% Long
Glass Fiber
Reinforced
50% Long
Glass Fiber
Reinforced
PP + 0°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
E
ne
rg
y
T
ot
al
(
J)
Fo
rc
e
P
ea
k
(k
N
)
18
16
14
12
10
8
6
0
6.0
5.9
4.0
3.0
2.0
1.0
0.0
11.2 15.1 14.6 12.7 16.4
1.2 1.9 2.8 4.0 5.0
+58.3%
+34.8%
Application
design
Modeling &
simulation
Prototyping
& validation
Material
selection
Composite/
resin
compatibility
Custom
formulations
Mold filling analysis
Technical support
Process optimization
PROCESSING
MATERIALS
Material selection is crucial to an
application’s success.
From resin
formulations to composite matrix and
fiber configurations, we can help you
develop the combination that
will meet your specific needs.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
LubriOne™
INTERNALLY LUBRICATED
FORMULATIONS
PROCESSING GUIDE
LubriOne™
LubriOne™ Internally Lubricated Formulations are designed to be self-lubricating materials, offering low
coefficient of friction and improved wear-resistance properties.
BASE
RESIN PPA PC PSU PES PPS
CO-
POLYMER
ACETAL
PEEK PA
Barrel Temperatures* °F (°C)
Rear Zone 550–580
(288–305)
520–560
(271–293)
600–640
(316–338)
630–660
(332–338)
550–580
(288–304)
350–370
(177–188)
660–700
(349–371)
440–490
(227–254)
Center Zone 560–600
(293–316)
530–570
(277–299)
620–670
(327–354)
650–680
(343–360)
560–615
(293–324)
380–390
(193–200)
700–730
(371–388)
470–510
(243–266)
Front Zone 580–620
(304–327)
550–580
(288–305)
630–680
(332–360)
670–730
(354–388)
590–630
(310–332)
390–430
(200–221)
720–750
(382–400)
490–540
(254–282)
Nozzle 575–615
(302–324)
550–600
(288–316)
630–680
(332–360)
680–700
(360–371)
600–625
(316–330)
380–415
(193–213)
720–750
(382–400)
520–570
(271–300)
Melt
Temperature
575–615
(302–324)
560–600
(293–316)
625–675
(330–358)
650–710
(343–377)
600–625
(316–330)
370–410
(188–210)
670–740
(354–393)
520–570
(271–300)
Mold
Temperature
250–300
(121–150)
175–240
(80–116)
190–300
(88–150)
225–325
(107–164)
250–325
(121–164)
150–225
(66–107)
290–375
(143–190)
150–200
(66–93)
Pack & Hold
Pressure
50%–75%
of Injection Pressure
Injection
Velocity
in/s
1.0–3.0
Back Pressure
psi 50
Screw Speed
rpm 50–90
Drying
Parameters
°F (°C)
6 hrs @ 175
(80)
4 hrs @ 250
(121)
4 hrs @ 275
(135)
4 hrs @ 300
(150)
4 hrs @ 250
(121)
2 hrs @ 200
(93)
3 hrs @ 300
(150)
4 hrs @ 180
(82)
Allowable
Moisture
%
< 0.05 < 0.02 < 0.02 < 0.04 < 0.02 0.15–0.20 < 0.02 0.10–0.20
Cushion
in 0.125–0.250
Screw
Compression
Ratio
2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle
Type
General
General
General
General
General
General
General
Reverse
Taper
Clamp
Pressure 5–6 Tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
Please contact Avient for processing conditions specific to your formulations.
1.844.4AVIENT
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/advanced-composite-springs
These formulations achieve long-lasting, deep, and consistent flexing performance in a variety of cantilevered applications, from vibratory sorting and conveying systems to furniture.
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
https://www.avient.com/industries/telecommunications/satellite-communications
Conductive, Signal & Radiation Shielding Formulations
Flame Retardant Formulations: ECCOH™
https://www.avient.com/news/new-color-services-textiles-available-avient-turkey
All the pompoms are spun-dyed from existing color formulations which can accelerate the speed to market by foregoing the color-matching process.
The new spinning line facilitates a direct assessment of a color formulation's quality and accuracy for three-color yarns and can speed up the color-matching process.
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-continuous-filament-wound-tubes-poles
Resin matrix and fiber loading formulated to meet your property requirements
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
https://www.avient.com/products/thermoplastic-elastomers
If your application requires something even more special, our experts will work with you to develop unique formulations to help you create products that will dazzle your customers.
Formulated with up to 83% recycled content
https://www.avient.com/sites/default/files/resources/PolyOne%2520Proxy%2520Statement%25202016.pdf
Lin also serves as a
director for two other public companies and one
privately-held biomedical polymer company, which
provides her with additional experience she utilizes
while serving as a valued member of our Board.
His prior employment in the
specialty chemicals industry is particularly relevant.
Nikrant Senior Vice President, President of Global Specialty Engineered Materials
Julie A.
https://www.avient.com/knowledge-base/case-study/winning-smiles-antimicrobial-additives
In a relatively short time, the Avient team was able to formulate additives that performed well at lower let-down ratios.
https://www.avient.com/knowledge-base/article/discover-tpes-healthcare
Our Versaflex™ HC TPEs deliver exceptional extrusion rates in high clarity grades without plasticizers, and are also available in formulations that withstand high service temperatures.