https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WOOD PLASTIC
COMPOSITE (WPC) MFG
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-04/Ext Building Products OEM Application Snapshot.pdf
Ext Building Products OEM Application Snapshot
EXTERIOR BUILDING
PRODUCTS OEM
S H E E T / P R O F I L E E X T R U S I O N
• Source a cost competitive and effective chemical foaming
additive (CFA) with prompt availability
• Incorporate a CFA lightweighting solution with consistent
cell structure and density for better overall operational
performance
• Improve material usage while manufacturing on both
single and twin screw processing equipment
• Met customer needs and timing with
effective and efficient CFA solutions
• Provided formulations that improved the
dispersion and efficacy for optimized
performance and control in manufacturing
• Offered application and processing
expertise focused on specific customer
manufacturing assets and operations,
allowing improved material usage and
reduced operational costs
Hydrocerol™ and Excelite™ CFAs
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-09/Waste Mgmt OEM Application Snapshot.pdf
LEADING WASTE
MANAGEMENT OEM
I N D U S T R I A L C O N T A I N E R S
• Eliminate shrinkage and warpage, and control dimensional
aspects of finished parts
• Improve quality assurance metrics and reduce downtime
associated with quality rejections
• Reduce process parameter changes and maintain
consistency when running multiple colors
• Lightweighting solution offering energy savings, process
optimization & extended manufacturing run times
• Preserved industrial waste container quality
while maintaining functional performance and
application dimensional stability
• Provided xpertise in process optimization and
polymer formulation, where material & mold
flow, reducing cycle times, and color harmony
between diverse polymers matter most
• Accelerated speed to market by several weeks
with versatile agnostic product forms (solid and
liquid) coupled with technical service
Hydrocerol™ and Excelite™ Chemical Foaming
Agents (CFA)
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-09/Dynaflex - Disc Golf Discs - Application Snapshot.pdf
SPORTS
EQUIPMENT OEM
D I S C G O L F D I S C S
• Replace incumbent polymer with an alternative material that
offered consistent supply and comparable performance
• Colorable and able to support product differentiation using
special effects
• Grippy but not tacky
• Ability to meet varying flexibilities and weights
• Professional Disc Golf Association approval
• Presented a TPE with diverse durometers to support
a range of disc capabilities, weights and grip features
• Delivered a durable material with good flow
characteristics for simple and economical production
• Provided a natural, easy-to-color material with good
UV resistance
• Offered a breadth of material and specialty services
to enable product line expansion using metallic
effects, polymer additives, and additional material
formulations
Dynaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/OnColor Laundry Detergent Case Study Snapshot.pdf
LEADING HOUSEHOLD
GOODS MANUFACTURER
L A U N D R Y D E T E R G E N T
B O T T L E
• Increase post-consumer recycled (PCR) content to help
meet state minimum standards
• Improve color consistency to achieve global brand
harmony and enhance on-shelf presence
• Raised PCR level to 40% of the bottle weight,
meeting sustainability goals and minimum PCR
content regulations
• Reduced thickness of outer bottle layer by 30%
while increasing opacity, and removed colorant
from middle layer
• Delivered improved color consistency
• Offered cost savings with a concentrated solution
• Deployed on-site scale-up support at all converter
locations
OnColor™ Polymer Colorants –
Super Concentrated Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-04/Metallic Effect Sulfone case study.pdf
PTFE Wire insulation
CONSUMER &
AEROSPACE MOLDERS
M E T A L L I C - E F F E C T S U L F O N E
S O L U T I O N
• Metallic appearance
• FDA-food contact compliance*
• Resistant to repeated washing, steam sterilization, and chemical
disinfection cycles
• Easy processing to meet flexible design requests
• Lightweight to support a reduction in carbon emissions
• Created a variety of food contact-approved,
brilliant metallic effect colors such as gold, silver,
and bronze for optimal aesthetics
• Ensured excellent mechanical performance after
repeated steam sterilization and harsh chemical
cleaning cycles
• Offered low MOQ with flexible supply options
Colorant Chromatics and BASF Ultrason®
high-performance polymers in metallic colors
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-02/EMEA Automotive Case Study Paint Replacement Construction Vehicle _1_.pdf
LEARN MORE
TIER 2 MOLDER
P A N E L F O R C O N S T R U C T I O N
V E H I C L E S
• Transition from painting extruded sheet (3-5mm) to
molded-in color for two different thermoplastics
• UV stability
• Good appearance for visible part
• Expedited approved solution that delivered
the appearance and performance of a
painted part
• Developed formulations for two materials-
PMMA and ABS
• Offered aluminum appearance and required
UV stability
SmartBatch™ FX for Paint Replacement
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-grab-handle.pdf
Excelite OnePager Grab Handle (2)
TIER 1 MOLDER
A U T O M O T I V E G R A B H A N D L E
• Reduce production cycle times
• Achieve processing consistency in chemical foaming
additive (CFA) performance
• Control dimensional stability and reduce production scrap
rates
• Lower conversion costs
• Improved cycle time by 20%
• Achieved additional 2% density reduction
• Resulted in a finer cell structure with a higher cell
density, significantly improving dispersion and
dimensional stability
• Maintained Class A finish
• Reduced CFA use rate by 80%
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/versaflex-hc-3810-covid-19-containment-tube-screw-caps-case-study.pdf
DIAGNOSTICS
MANUFACTURER
C O V I D - 1 9 C O N T A I N M E N T
T U B E S C R E W C A P S
• Wide range of durometers with consistent raw materials
• Processing consistencies across the durometer ranges for
an easy transition between materials
• Materials formulated without animal derivatives at a
competitive cost
• Offered a comprehensive range of solutions
to accommodate specific application
demands such as barrier, flexibility, and
sealing performance
• Provided materials manufactured in an ISO
13485 certified facility
• Delivered a series of medical-grade TPEs
that could be extruded and injection molded
Versaflex™ HC 3810 Thermoplastic
Elastomers
KEY REQUIREMENTS
WHY AVIENT?