https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Sink Marks Melt too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature Insufficient material volume • Adjust transfer position • Increase shot size • Increase injection rate • Increase packing pressure Part geometry too thick • Reduce wall thickness • Reduce rib thickness TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Decrease injection rate • Increase transfer position Excess material volume • Adjust transfer position • Decrease pack pressure • Decrease shot size • Decrease injection rate Melt and/or mold temperature too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink • Increase cooling time • Decrease mold temperature Too little shrink • Decrease cooling time • Increase mold temperature Burning Process related • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection rate • Reduce decompression Mold design • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Verify material is dried at proper condition Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Incorrect nozzle • Use reverse taper tip Weld Lines Melt front temperatures are too low • Increase injection rate • Increase pack and hold pressure • Increase melt temperature • Increase mold temperature Mold design • Increase gate size • Identify end of fill pattern and verify proper vent location • Add vents or increase vent width • Move gate location TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Warp Process related • Increase melt temperature • Reduce injection speed • Increase pack pressure • Increase pack time • Decrease mold temperature • Increase cool time Mold design • Non-uniform mold cooling Part design • Non-uniform wall thickness Thermolator incorrect temperature • Check settings • Inspect thermocouple Sticking in Mold Overfilled cavity • Decrease injection rate and pressure • Decrease hold pressure • Adjust transfer position • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease cooling time Part too hot • Decrease barrel temperature • Decrease mold temperature • Increase cooling time Mold design • Increase draft angle • Polish cores in direction of ejection Black Specks Contamination • Purge machine Degradation • Reduce melt temperature • Reduce screw speed • Reduce back pressure Machine related • Check for wear on screw, barrel or check ring Delamination Process related • Increase melt temperature • Decrease injection speed • Purge barrel to eliminate material contamination Mold design • Reduce sharp corners in material flow path • Increase venting TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Discoloration Oversheared material • Decrease melt temperature • Decrease injection speed • Reduce residence time Mold design • Increase gate sizing Dry material • Check moisture of material to ensure it is within the recommended moisture percentage for molding TROUBLESHOOTING RECOMMENDATIONS 1.844.4AVIENT www.avient.com Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2023-11/Wire _ Cable Selection Guide_CN 11.08-1.pdf
Wire _ Cable Selection Guide_CN 11.09-1 电线 & 电缆 解决方案 特种工程材料 产品选择指南 用于电线与电缆行业的 高性能绝缘材料、护套和交联配方 Syncure™ XLPE 交联聚乙烯配方 室温自然交联 阻燃 耐热、耐油、抗蠕变和耐磨 低温特性 设备投入低 高速挤出 拥有不含十溴二苯烷产品规格 UL/ CSA 公告 · · · · · · · · ECCOH™ 低烟无卤配方 防火安全 低烟,无卤配方(LSFOH) 耐化学品 · · · Maxxam™ FR 阻燃聚乙烯配方 替代FEP 耐火性 阻燃性-UL 444 & 阻燃黄卡 低介电性 高速挤出 薄壁挤出 · · · · · · ECCOH™ XL 交联解决方案 无卤,低烟,低毒,低腐蚀性 优异的机械性能 & 导电性能 易于加工 90℃的工作温度 室温自然交联 · · · · · Maxxam™ SY 发泡阻燃配方 低介电 均匀的发泡 抗冲击、耐热 易于化学发泡 · · · · FireCon™ CPE 绝缘护套配方 适用于恶劣环境 低温性能 阻燃 高速挤出 耐日光 · · · · · Synprene™ 阻燃热塑性弹性体 柔性 阻燃 抗低温脆化(LTB) 耐化学品 易于着色 · · · · · 阻燃 耐热、耐油、耐蠕变、耐磨损 耐低温 资本投入低 高速挤出 · · · · · 低压电力电缆 横向火焰 UL 44Syncure™ S100FH Syncure™ S100FH-XUV 横向火焰,抗紫外线 横向火焰、FV-1火焰、抗紫外线 VW-1火焰 VW1、抗紫外线 非阻燃 非阻燃 横向火焰,不含DBDPE UL 44 UL 44、UL 4703 UL 44 UL 44 CSA 22.2 NSF 61 UL 44 电力电缆系统绝缘 特点 规格 Syncure™ S100FH-UV Syncure™ S100FV Syncure™ S100FV-UV Syncure™ S112NA Syncure™ S120NA VW-1,不含DBDPE UL 44Syncure™ S200FV Syncure™ S200FH 低烟无卤、低毒性、耐腐蚀 EN50618ECCOH™ XL 8148 FEP替代品 阻燃 介电常数低 高挤出速度和薄壁性能 耐化学性 耐低温 灵活性高 · · · · · · · 分类电缆 数据电缆系统的绝缘和交叉网 卤素到全空气性能 UL 444Maxxam™ FR 0587-21 R3 特点 规格 低烟无卤 UL 444Maxxam™ FR 0521-48 R1 特点 规格 可发泡 满足客户特定的阻燃要求Maxxam™ SY 89-22-7 耐恶劣环境、化学品和阳光照射 耐低温脆性(LTB) 低烟低毒 灵活性高 高速挤出 · · · · · 光纤电缆 特点 规格 低烟雾、无卤 满足客户特定的阻燃要求ECCOH™ 6649 UV Low DD 灵活性高 高速挤出 介电常数低 单元结构均匀 耐压耐热 · · · · · 同轴电缆 阻燃、柔性 建筑和工程、工业、核能FireCon™ CPE 37-36 RoHS 黑色 FireCon™ CPE 30-20 RoHS 自然色 阻燃、柔性 低烟、无卤、阻燃 低烟、无卤、阻燃 低烟、无卤、阻燃 阻燃,抗LTB 阻燃,抗LTB 阻燃,抗LTB 建筑和工程、工业、核能 建筑和工程、工业 光纤、管道 工业, Teck 90电线 建筑和工程、工业 建筑和工程、工业 建筑和工程、工业 特点 细分市场和用途 ECCOH™ 5549 UV ECCOH™ 6649 UV Low DD ECCOH™ 5981 UV Synprene™ RT5180 Synprene™ RT5180UV Synprene™ RT3870M 阻燃、柔性 建筑和工程、工业、核能FireCon™ CPE 30-33 RoHS 黑色 耐恶劣环境、化学品和紫外线降解 耐低温脆性(LTB) 低烟低毒 灵活性高 高速挤出 易着色 · · · · · · 低压和中压护套 电力和数据电缆系统护套 +86 021 60284888 www.avient.com 版权所有©2023埃万特公司。
https://www.avient.com/sites/default/files/2022-03/Trilliant HC Electrically Conductive Formulations for Pipette Tips Application Bulletin-CN3.24-1.pdf
关键性能 加工信息 1 1 物理性能 标称值 标称值 单位 测试法 1.00 ASTM D792 20 g/10 min ASTM D1238 抗拉强度 密度/比重 熔指 (MFR) (230°C/2.16kg) 15.0 MPa ASTM D638 1400 MPa ASTM D790 35.0 MPa ASTM D790 150 J/m ASTM D256 < 100000 ohms/sq ASTM D257 80 to 90 °C 4.0 to 6.0 hr 220 to 250 °C 30 to 80 °C 机械 弯曲模量 弯曲强度 悬臂梁缺口冲击强度(注塑样条) 冲击 电气 表面电阻率 干燥温度 注塑 干燥时间 加工(熔化)温度 模具温度 主要性能:不能被解释为技术指标 单位 Trilliant HC™ 方案如何协助攻克严苛的性能和工艺挑战 www.avient.com 版权所有©2022 埃万特公司。
https://www.avient.com/sites/default/files/2023-07/TPEs for Healthcare Industry Bulletin.pdf
REGULATORY 1.844.4AVIENT www.avient.com Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2024-04/LubriOne_Internally_Lubricated_Formulations_PTFE_Free_Series_Product_Bulletin_CN.pdf
产品公告 市场和应用 适用于交通运输、工业、家居、电子电气等多种 行业应用,包括: 主要特性 • • • • • • • • • 出色的耐磨性 减少摩擦、热量聚集及噪音和振动 改善加工性能和零部件的表面光洁度 动力需求低,维护成本低 减少工具污染和腐蚀 减少润滑剂迁移时间 提高设计灵活性 减轻了重量 耐化学腐蚀 • • • • 交通⸺燃油挡板轴、内门把手轴、齿轮、座 椅机械、天窗滑动机构、侧镜部件 工业⸺输送带齿轮、滑轮 家用⸺窗/门滑轨、家具部件、铰链 电子电气⸺电气插头、安全部件、打印机、 条形码扫描器 LubriOne™ 自润滑配方⸺不含聚四氟乙烯的解决方案 1.844.4AVIENT www.avient.com 版权所有©2024 埃万特公司。
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Incorrect nozzle • Use reverse taper tip Weld Lines Melt front temperatures are too low • Increase pack and hold pressure • Increase melt temperature • Increase injection rate • Increase mold temperature Mold design • Increase gate size • Perform short shots to determine fill pattern and verify proper vent location • Add vents and/or false ejector pin • Move gate location Warp Process related • Increase cooling time • Increase melt temperature • Increase pack pressure • Increase pack time • Decrease mold temperature Mold design • Non-uniform mold cooling Part design • Non-uniform wall thickness Thermolator incorrect temperature • Check settings • Inspect thermocouple Processing Guide 7 Troubleshooting Recommendations Problem Cause Solution Sticking in Mold Overfilled cavity • Decrease injection rate and pressure • Decrease pack and hold pressure • Adjust transfer position • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease cooling time Mold design • Increase draft angle • Polish cores in direction of ejection Part is too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time 1.844.4AVIENT www.avient.com Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2024-11/Stan-Tone RBX Product Bulletin.pdf
% Pigment Specific Gravity Color Index Heat Stability Lightfastness System BROWN 83MB01 (c) Iron Oxide, Tan HR 60 1.78 PBr-11 1 I/O SBR 83MB02 (c) Iron Oxide, Light 68 2.1 PBr-6 2 C I/O SBR 83MB03 (c) Iron Oxide, Dark 60 1.83 PBr-6 2 C I/O SBR 83EP02 Iron Oxide, Light 69 1.98 PBr-6 2 C I/O EPDM 83EP03 Iron Oxide, Dark 69 1.98 PBr-6 2 C I/O EPDM BLACK 90MB01 (c) Furnace N-330 31 1.2 PBk-7 1 I/O SBR 90MB05 (c) Iron Oxide 60 1.8 PBk-11 2 C I/O SBR 90EP01 Furnace Black 33 1.05 PBk-7 1 I/O EPDM 90EP05 Iron Oxide 55 1.56 PBk-11 2 C I/O EPDM ALUMINUM 61MB01 Aluminum 70 1.5 PM-1 1 I/O SBR 61EP01 Aluminum 60 1.31 PM-1 1 I/O EPDM RS = Red Shade YS = Yellow Shade VYS = Very Yellow Shade BS = Blue Shade VBS = Very Blue Shade GS = Green Shade NC = Non-Crystallizing HR = Heat-Resistant (a) = Potential Migration at Low Use Levels (b) = Poor Alkali Resistance - Not Recommended for Open Steam Cure (c) = Six Month Shelf Life LIGHTFASTNESS I = Indoor Only I/O = Indoor or Outdoor Mass = Outdoor Masstone Application Only C = Some Caution Advised HEAT STABILITY 1 = Above 400°F 2 = 350°F–400°F 3 = Below 350°F C = Some Caution Advised 1.844.4AVIENT www.avient.com Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
PROBLEM CAUSE SOLUTION Excessive Shrink Too much orientation • Increase packing time and pressure • Increase hold pressure • Decrease melt temperature • Decrease mold temperature • Decrease injection speed • Decrease screw rpm • Increase venting • Increase cooling time Not Enough Shrink Too little orientation • Decrease packing pressure and time • Decrease hold pressure • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase screw rpm • Decrease cooling time Burning Melt and/or mold temperature too hot Mold design Moisture • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection speed • Clean, widen and increase number of vents • Increase gate size or number of gates • Verify material is dried at proper conditions Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Weld Lines Melt front temperatures too low Mold design • Increase pack and hold pressure • Increase melt temperature • Increase vent width and locations • Increase injection speed • Increase mold temperature • Decrease injection speed • Increase gate size • Perform short shots to determine fill pattern and verify proper vent location • Add vents and/or false ejector pin • Move gate location Warp Excessive orientation Mold design • Increase cooling time • Increase melt temperature • Decrease injection pressure and injection speed • Increase number of gates Sticking in Mold Cavities are overpacked Mold design Part is too hot • Decrease injection speed and pressure • Decrease pack and hold pressure • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time • Increase draft angle • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Incomplete Fill Melt and/or mold temperature too cold Mold design Shot Size • Increase nozzle and barrel temperatures • Increase mold temperature • Increase injection speed • Increase pack and hold pressure • Increase nozzle tip diameter • Check thermocouples and heater bands • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line • Increase shot size • Increase cushion Brittleness Melt temperature too low Degraded/Overheated material Gate location and/or size • Increase melt temperature • Increase injection speed • Measure melt temperature with pyrometer • Decrease melt temperature • Decrease back pressure • Use smaller barrel/excessive residence time • Relocate gate to nonstress area • Increase gate size to allow higher flow speed and lower molded-in stress Fibers on Surface (Splay) Melt temperature too low Insufficient packing • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase pack and hold pressure, and time • Increase shot size • Increase gate size Sink Marks Part geometry too thick Melt temperature too hot Insufficient material volume • Reduce wall thickness • Reduce rib thickness • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high Excess material volume Melt and/or mold temperature too hot • Decrease injection pressure • Increase clamp pressure • Decrease injection speed • Increase transfer position • Decrease pack pressure • Decrease shot size • Decrease injection speed • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed TROUBLESHOOTING RECOMMENDATIONS www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-04/OnColor Impress High Gloss Metallic Effect Colorants_CN.pdf
• • 饮料 个人护理 消费品 • • PET 注塑吹塑 www.avient.com 版权所有©2023 埃万特公司。
https://www.avient.com/sites/default/files/2022-12/OnColor NIR Sortable Colorants Product Bulletin_CN.pdf
• • • • • • • 根据需求定制可检测黑色和深色着色剂 具有固体和液体配方 适用于PET、聚烯烃和PCR 加工工艺:挤出、注塑和热成型 着色强度和分散性,类似于传统的黑色着色剂 良好的加工性能 具有竞争力的低添加比(LDR),同时取决于 制品的适用标准、部件的几何形状以及添加 的成分 根据需求可提供食品接触相关文件证明 • • • • • 零售商 品牌商 加工商 废料回收厂 包装回收相关组织 +86.21.28981188 www.avient.com 版权所有©2022 埃万特公司。