https://www.avient.com/knowledge-base/case-study/pain-therapy-device-stands-out-peers?rtype[]=1124
The bumpers were molded separately and then slipped into channels between the upper and lower housing components (instead of overmolding them onto the housing).
Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding.
Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.
https://www.avient.com/sites/default/files/2022-02/Versaflex-Handler Housing for Laparoscopic Sealer-Application snapshot.pdf
SURGICAL
DEVICE
MANUFACTURER
H A N D L E H O U S I N G F O R
L A P A R O S C O P I C S E A L E R
• Excellent adhesion onto PC/ABS
• Good aesthetics with soft touch
• RoHS, REACH and FDA compliant
• Enhanced ergonomics and functionality with
improved soft grip
• Met performance requirements for wear
resistance and colorability
• Customized a thermoplastic elastomer (TPE)
solution and had with a faster sample
response speed than competitor
Versaflex™ Overmolding Formulation
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center/overmolding-solutions
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability
Overmolding with TPEs gives consumers a better grip
To provide a secure grip for safety and usability, the company planned to overmold a thermoplastic elastomer (TPE) onto the handle and other selected areas of the sprayer.
Gripping feel = safety and usability for customers: Hand grips created from overmolded OnFlex-S TPE provide excellent anti-slip performance even when wet.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?ind[]=21537
Overmolding with TPEs gives consumers a better grip
To provide a secure grip for safety and usability, the company planned to overmold a thermoplastic elastomer (TPE) onto the handle and other selected areas of the sprayer.
Gripping feel = safety and usability for customers: Hand grips created from overmolded OnFlex-S TPE provide excellent anti-slip performance even when wet.
https://www.avient.com/knowledge-base/case-study/pain-therapy-device-stands-out-peers
The bumpers were molded separately and then slipped into channels between the upper and lower housing components (instead of overmolding them onto the housing).
Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding.
Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.
https://www.avient.com/knowledge-base/case-study/pain-therapy-device-stands-out-peers?ind[]=6598
The bumpers were molded separately and then slipped into channels between the upper and lower housing components (instead of overmolding them onto the housing).
Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding.
Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.
https://www.avient.com/sites/default/files/2020-09/grips-translation-outdoor-application-bulletin.pdf
Avient can help improve your product
with a soft-touch TPE grip as well as offer best
practice approaches to overmolding with a large
variety of substrates.
Take advantage of our experience with
challenging overmolding applications, and avoid the
potential for product failure.
Customer Needs: How
Avient TPEs Stack Up
Overmolded
TPE
No Grip/
Molded-In
Texture
Premium Brand
Image/Differentiation Excellent Poor
Premium Selling Price Excellent Poor
Premium
Performance Excellent Poor
Comfort/Ergonomics Excellent Poor
Usability/Safety Excellent Fair
Durability Good Good
Processability Good Good
Total Production Costs $$ $
Raw Material Costs $$ $
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?ind[]=6596
Overmolding with TPEs gives consumers a better grip
To provide a secure grip for safety and usability, the company planned to overmold a thermoplastic elastomer (TPE) onto the handle and other selected areas of the sprayer.
Gripping feel = safety and usability for customers: Hand grips created from overmolded OnFlex-S TPE provide excellent anti-slip performance even when wet.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?pname[]=10744
Overmolding with TPEs gives consumers a better grip
To provide a secure grip for safety and usability, the company planned to overmold a thermoplastic elastomer (TPE) onto the handle and other selected areas of the sprayer.
Gripping feel = safety and usability for customers: Hand grips created from overmolded OnFlex-S TPE provide excellent anti-slip performance even when wet.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?rtype[]=1124
Overmolding with TPEs gives consumers a better grip
To provide a secure grip for safety and usability, the company planned to overmold a thermoplastic elastomer (TPE) onto the handle and other selected areas of the sprayer.
Gripping feel = safety and usability for customers: Hand grips created from overmolded OnFlex-S TPE provide excellent anti-slip performance even when wet.