https://www.avient.com/sites/default/files/2023-04/Heavy Duty Connectors Application Snapshot.pdf
E L E C T R I C A L PA RT S
M A N U FAC T U R E R
H E A V Y D U T Y C O N N E C T O R S
A N D A C C E S S O R I E S
• Reduce material rematching and rejection through more
efficient pre-testing
• Improve processing efficiencies and color consistency in
highly FR-filled and high-temperature resins
• Achieve regulatory compliance across multiple resin
families
• Gain better supply chain control to manage scarcity of key
engineering resins and changing resin producers
• Offered eight UL 94-recognized sites in U.S.
https://www.avient.com/sites/default/files/2023-08/SEM Solutions for E-Batteries Infographic_v2.pdf
BATTERY JUNCTION BOX
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Lightweight
• Easier to process vs metals
MODULE CONNECTOR
Therma-Tech™ Thermally Conductive Formulations
• Flame resistance
• Easy molding
• Good stiffness and mechanical strength
• Thermal conductivity
EV CONNECTOR
Edgetek™ PKE Polyketone Formulations
• Excellent chemical resistance
• Low moisture uptake
• Non-halogenated flame retardant performance
• Colorable (RAL Orange)
• Reduced carbon footprint vs PA6 and PA66
COOLING SYSTEM
Therma-Tech™ Thermally
Conductive Formulations
• Tensile strength
• Chemical resistance
• Thermal conductivity
BATTERY FRAME
Maxxam™ FR Flame Retardant Polyolefin Formulations
Edgetek™ Engineered Polymer Formulations
Polystrand™ Continuous Glass Fiber Reinforced Thermoplastics
• Flame resistance
• Easy molding
• Lightweight
• Non-halogenated flame retardant
HOUSING TRAY
OnForce™ Long Glass Fiber Reinforced
Polypropylene Composites
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Design integration & freedom
• Structural performance
• EMI shielding
BATTERY MANAGEMENT CONTROLLER
Stat-Tech™ Static Dissipative & Electrically Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Lightweight
• Easier to process vs metals
BATTERY HOUSING/COVER
OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
Complēt™ Long Fiber Reinforced Structural Thermoplastics
• Metal replacement
• Lightweighting
• Flame retardancy
• Structural performance
• Design integration & freedom
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Localized biaxial reinforcement
• Impact performance
• Overmolding compatibility
• Flame retardancy
• Integrated assembly point stiffening
ENGINEERED MATERIALS FOR EV BATTERIES
CELL MODULE
Therma-Tech™ Thermally
Conductive Formulations
• Flame resistance
• Easy molding
• Good stiffness and
mechanical strength
• Thermal conductivity
UNDERBODY PROTECTION
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Superior impact performance
• Significantly lighter than steel
• Simplified integration with housing
• Corrosion resistance
• Flame retardancy
https://www.avient.com/sites/default/files/2024-06/Cesa Flame Retardant Product Selection Guide %281%29.pdf
Cesa FR additives are available in a variety of
methods to create flame retardancy
Increasingly stringent FR test methods are creating
a need for breakthrough formulations that optimize
let-down ratios and can pass more rigorous
testing.
PE Control
Conventional FR
Cesa F-Series 1
Cesa F-Series 2
Time, Seconds
H
ea
t R
el
ea
se
R
at
e
kW
/m
2
2000
1500
1000
500
0
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2024-04/OnColor Orange Nylon Colorant for EV Connectors Application Bulletin_CN.pdf
长期热老化性能
热老化条件:130°C,在PA66/GF/FR复合物中
0小时
典型PA66/GF/NHFR与OnColor™ 橙色的对比
500小时 1,000小时
拉伸强度
阻燃性,V0
弯曲强度
典型 OnColor 橙色
弯曲模量
缺口冲击性能
https://www.avient.com/sites/default/files/2024-12/PKE grades for Powersports Application Bulletin.pdf
Gasoline - 30% glass-filled (GF) grade, dry as molded (DAM), room temperature
Testing methodology is an adaptation from ASTM D543
• Reapply freshly soaked gauze pad every 24 hours to prevent from drying out
• Repeat for a total of 72 hours
• Tensile properties recorded
*Chemical resistance data for DEET, motor oil, glass cleaner, and sunscreen available upon request
KEY CHARACTERISTICS
Figure 1
Figure 2
3.34
3.84
3.63
1.96
2.21
0.99
3.43
3.86 3.93
1.76
3.49
2.01
3.26
3.66 3.74
1.45
1.06 0.989
2.98
3.99
3.41
1.41
1.07
0.88
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
30% LGF PKE 30% LGF PA6 30% LGF PA66 30% SGF PKE 30% SGF PA6 30% SGF PA66
Ft
-lb
/in
Notched Izod Impact
ASTM D256
23C DAM 23C Conditioned -40C DAM -40C Conditioned
1.47
1.37 1.37
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
Glass-Filled PKE Glass-Filled PA6 Glass-Filled PA66
g/
cm
3
Density of Polyketone vs Nylon
ASTM D792
LESS MOISTURE ABSORPTION THAN NYLON
30% Short Glass Fiber (SGF) Comparison
Moisture uptake, environmental chamber 62% RH, 70°C
SIMILAR DENSITY TO NYLON
ASTM D792
COMPARABLE AND CONSISTENT IMPACT PERFORMANCE*
Notched Izod Impact (ASTM D256) of LGF and SGF for DAM and
Conditioned Materials
*3,000 hr weathering data available upon request
KEY CHARACTERISTICS
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
Edgetek™ PKE Glass-Filled Portfolio
Polyketone formulations with 20, 30, or 40%
short glass fiber reinforcement available in
natural or black
Complēt™ PKE Portfolio
Long fiber reinforced polyketone formulations
with 30, 40, or 50% fiber loading and available
in natural or black, and available in non-PFAS*
formulations to achieve a UL 94 V-0
flame rating at 1.5 mm
ET8900-0001 20GF NAT LGF30-PKE 1088 NAT
ET8900-0002 30GF NAT LGF30-PKE 2020 BLK
ET8900-0003 40GF NAT LGF40-PKE 1088 NAT
ET8900-0004 20GF BLK LGF40-PKE 2020 BLK
ET8900-0005 30GF BLK LGF50-PKE 1088 NAT
ET8900-0006 40GF BLK LGF50-PKE 2020 BLK
FEATURED PRODUCTS
* Non-PFAS flame-retardant (FR) grades are manufactured without
intentionally added PFAS-based raw materials.
https://www.avient.com/sites/default/files/2024-04/Maxxam REC - Outdoor Socket - Case Study Snapshot.pdf
HAGER GROUP
O U T D O O R E L E C T R I C A L
S O C K E T
• A more sustainable, recycled formulation
• Similar performance to current virgin polyolefin including:
• Good UV, scratch, and impact resistance
• Reliable coloration to RAL 7011 and RAL 7035
• A matte finish
• Expedited the approval of Plastic Bank as a new supplier
• Formulated custom materials with recycled ocean-bound
plastic (Social Plastic®) from Plastic Bank
• Provided functional replacements for the previous virgin
polyolefins with comparable performance
• Enabled Hager to launch new cubyko leaf outdoor
sockets and switches to market containing 27% recycled
materials
Maxxam REC Recycled Formulation
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
RECYCLED + UV RESISTANCE
LEARN MORE
© 2024 Avient Corporation, All Rights Reserved Social Plastic® is a registered trademark of The Plastic Bank Recycling Corporation
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/maxxam-rec-recycled-polyolefin-formulations
Hager group
https://www.avient.com/sites/default/files/2023-10/2023 Syncure Wire and Cable Product Selection Guide.pdf
Syncure™ XLPE
Cross-linkable
Polyethylene
Formulations
FOR LOW VOLTAGE CABLES
PRODUCT SELECTION GUIDE
Syncure™ XLPE
MOISTURE CROSS-LINKABLE POLYETHYLENE INSULATION FOR LOW VOLTAGE CABLE SYSTEMS
SYSTEM S100FH S100FH-XUV S100FH-UV S100FV S100FV-UV S112NA S120NA S200FH S200FV
Applications
Building Wire,
Tray Cable
Building Wire,
Tray Cable
Photo-Voltaic (PV)
Wire
Building Wire,
Tray Cable
Building Wire,
Tray Cable
Building Wire,
Teck-90
Pipe and Tube
Building Wire, Tray Cable,
Service Entrance
Building Wire, Tray Cable,
Service Entrance
Specification UL 44 UL 44 UL 44, UL 4703 UL 44 UL 44 CSA 22.2
Suitable for
NSF 61
UL 44 UL 44
Wire Type
XHHW-2, RHW-2, USE-2,
SIS
XHHW-2, RHW-2, USE-2,
SIS
XHHW-2, RHW-2,
USE-2, SIS, PV
XHHW-2, RHW-2,
SIS
XHHW-2, RHW-2,
USE-2, SIS, PV
RW-90, Teck-90 –
RHW-2, RHW, RHH,
XHHW-2, XHH, XHHW, SIS
RHW, RHH, RHW-2
Components %
83% S1054A
17% V0022G RoHS
83% S1054A
17% V0022G-UV RoHS
70% S1054A
30% V0022G-UV RoHS
50% S1054A
50% V0044G RoHS
50% S1054A
50% V0044G-UV RoHS
95% S1054A
5% S1000B
95% S1016A
5% S1037B
78% S1054A
22% SC5400-0002 RoHS
MB ALT FR
50% S1054A
50% SC5400-0003 RoHS
MB ALT FR
Features
Horizontal
Flame
Horizontal Flame,
UV Resistant,
Colors Possible
Horizontal Flame,
FV-1 Flame, UV Resistant,
Colors Possible
VW-1
VW-1, UV Resistant,
Colors Possible
Non-FR Rigid Pipe Applications
Horizontal Flame,
DBDPE-free
VW-1, DBDPE-free
GENERAL PROPERTIES
Specific Gravity 1.01 1.02 1.10 1.31 1.31 0.92 0.95 1.01 1.31
Hardness Shore D,
10 Seconds
47 47 47 48 48 47 59 47 48
Gel 68 68 70 70 70 72 72 68 70
TENSILE PROPERTIES
Tensile Strength
(psi) 2800 2500 2650 3200 2650 2800 4500 2800 3200
Elongation % 400 400 540 470 540 400 80 400 470
Tensile
Retention %
100 100 97 110 110 95 75 95 100
Elongation
Retention %
90 90 94 100 100 90 75 90 93
ELECTRICAL
Dielectric
Strength (V/mil) 1000 1400 1400 1200 1200 1000 – 1000 1200
Dielectric
Constant
2.31 2.45 2.61 2.61 2.61 2.24 2.1 2.31 2.61
Dissipation
Factor %
0.0012 0.0080 0.008 0.0043 0.0043 0.0008 0.002 0.0012 0.0043
THERMAL
Temperature
Rating °C
90 90 90 90 90 90 125 90 90
Heat
Deformation %
10 5 5 5 5 10 10 10 5
The Syncure™ XLPE portfolio is a two-step, silane-
grafted, moisture cross-linkable polyethylene system.
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives
Hammerhead™ FR Flame Retardant Composite Panels
Bergamid™ FR Non-Halogen Flame Retardant Formulations
Maxxam™ FR Flame Retardant Formulations and Maxxam™ NHFR Non-Halogen Flame Retardant Formulations
https://www.avient.com/products/polymer-additives/barrier-and-scavenger-additives
Hammerhead™ FR Flame Retardant Composite Panels
Bergamid™ FR Non-Halogen Flame Retardant Formulations
Maxxam™ FR Flame Retardant Formulations and Maxxam™ NHFR Non-Halogen Flame Retardant Formulations
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/edgetek
Hammerhead™ FR Flame Retardant Composite Panels
Bergamid™ FR Non-Halogen Flame Retardant Formulations
Maxxam™ FR Flame Retardant Formulations and Maxxam™ NHFR Non-Halogen Flame Retardant Formulations