https://www.avient.com/sites/default/files/2020-07/tpes-for-healthcare-industry-bulletin.pdf
REGULATORY
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https://www.avient.com/sites/default/files/2024-11/Stan-Tone HC Plus Product Bulletin.pdf
PIGMENT KEY:
VYS = Very Yellow Shade
GS = Green Shade
LIGHTFASTNESS:
I/O = Indoor or outdoor
MASS = Outdoor masstone application only
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https://www.avient.com/sites/default/files/2025-04/Cesa_ Withstand_ SX_product overview_CN.pdf
主要特性
• 下一代专利配方,可以保证回收材料制品的视
觉清晰度和美观度
• 减少表面及塑料厚层细菌、霉菌和真菌生长
• 有助于减少异味、染色、变色和机械性能损失
• 适用于挤出、注塑成型、吹塑成型、旋转成型
和热成型等各种工艺
市场和应用
此类抗菌添加剂是适用于采用回收树脂制造的透
明聚碳酸酯或有机玻璃应用的理想产品,适用范
围包括:
• 电子产品
• 包装产品
• 消费品
• 防护罩和防飞溅罩
• 有机玻璃窗或面板
• 透明手机或平板电脑保护壳
• 模块化办公室建筑
• 零售场所广告信息屏
• 触摸屏信息亭
• 交通娱乐信息屏
产品公告
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https://www.avient.com/sites/default/files/2021-01/eccoh-cpr-product-bulletin.pdf
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Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/stat-tech-tri-fold-processing-guide.pdf
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Mold design
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase shot size
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed
and lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection speed
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
Mold design
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Increase mold temperature
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
Mold design
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Mold design
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
TROUBLESHOOTING RECOMMENDATIONS
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https://www.avient.com/sites/default/files/2020-12/therma-tech-processing-guide.pdf
Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Increase melt temperature
• Increase injection rate
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Processing Guide 5
Problem Cause Solution
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures• Decrease mold temperature
Insufficient
material volume
• Increase shot size
• Increase injection rate
• Increase pack pressure/time
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Excessive Shrink Too much orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Troubleshooting Recommendations
6 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Burning
Melt and/or mold
too cold
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design • Clean, widen and increase number of vents• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection rate
• Increase mold temperature
Mold design
• Decrease injection rate
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
Mold design • Increase draft angle
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
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https://www.avient.com/sites/default/files/2022-06/Nymax BIO Bio-based Polyamide Solutions Processing Guide.pdf
Inspect thermocouple
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https://www.avient.com/sites/default/files/2023-04/Fiber Colorants and Additives Brochure.pdf
The reliable low liquid level
detection system alerts operators when product
is running low; adding additional product does
not require stopping the machine, so continuous
production is possible without any loss of part color.
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