https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-grab-handle.pdf
Excelite OnePager Grab Handle (2)
TIER 1 MOLDER
A U T O M O T I V E G R A B H A N D L E
• Reduce production cycle times
• Achieve processing consistency in chemical foaming
additive (CFA) performance
• Control dimensional stability and reduce production scrap
rates
• Lower conversion costs
• Improved cycle time by 20%
• Achieved additional 2% density reduction
• Resulted in a finer cell structure with a higher cell
density, significantly improving dispersion and
dimensional stability
• Maintained Class A finish
• Reduced CFA use rate by 80%
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/colormatrix-excelite-chemical-foaming-additives
https://www.avient.com/sites/default/files/2020-10/light-diffusion-case-study.pdf
Also,
the acrylic sheets required an additional process to
cut them to size before thermoforming, which led to
excessive waste and disposal costs.
The OEM was able to purchase
virgin resin and add only the necessary amounts of
color and diffusion additives required to achieve peak
performance.
This saved the customer over $25,000
in annual material costs in addition to resolving its
toughest design challenges.
https://www.avient.com/sites/default/files/2021-12/MagIQ Nonwoven Electret for HEPA Application Bulletin.pdf
MagIQ™ Nonwoven Electret Additives for High-efficiency
Particulate Air (HEPA) Filters
The nonwoven electret additives are necessary
for the manufacture of polypropylene meltblown
nonwoven, used to make fresh air system filters with
long-lasting filtration properties.
This requires the addition of a specific additive
to the masterbatch prior to the meltblown stage,
followed by a process known as hydro electret
charging.
By introducing additives with charge storage
properties, “charge traps” are created.
https://www.avient.com/sites/default/files/2024-06/Smartbatch FX for Paint Replacement.pdf
In addition, the MIC process
avoids VOC emissions associated with painting.
Smartbatch™ FX for Paint Replacement is a
combination of color and additive concentrates
that help manufacturers replace paint and
meet performance requirements for a variety
of applications.
https://www.avient.com/sites/default/files/2021-12/composite-vibratory-springs-case-study.pdf
If a spring
fails due to fatigue, the effect on the conveyor can be
devastating – leading to a cascading failure of additional
springs as they take on increased, unintended loads.
THE IMPACT
Not only did the Gordon Composites vibratory springs
outperform the company’s originally specified spring
components, they provided a number of additional
benefits:
Ready-to-install springs reduced labor and
simplified installation
Unlike alternative springs, Gordon Composites springs
are factory machined to the required size and pre-
drilled for a significant reduction in cutting and drilling
processes and allowing valuable labor time to be
allocated elsewhere.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
This often causes additional damage to
the motor’s lower unit, costing up to several thousand
dollars to repair.
The addition of a toughening agent to the long fiber
composite provided improved vibration damping,
according to Stahl.
https://www.avient.com/sites/default/files/2020-08/color-fabric-fx-product-bulletin-8.5x11.pdf
Smartbatch™ Fabric FX
Color and Additives Enhance Perceived Value with Look of Fabric
Smartbatch™ Fabric FX color and additive
concentrates from Avient are a hassle-free means
for manufacturers to turn plain, smooth polymer
surfaces into those that mimic the soft appearance
of textile.
https://www.avient.com/sites/default/files/2020-08/colormatrix-lactra-sx-product-bulletin_0.pdf
ColorMatrix™ Lactra™ SX Light Blocking Additive
High-performance, visible light blocking technology
for extended shelf life, UHT dairy PET packaging
PRODUCT BULLETIN
PRODUCT DESCRIPTION
ColorMatrix™ Lactra™ SX Light Blocking Additive
is a solid masterbatch additive that, when added
to PET to make monolayer bottles, provides
high-performance light blocking technology and
protection for liquid dairy contents.
This additive
helps PET packaging to protect longer shelf life
products, especially ultra-high temperature (UHT)
liquid dairy products, from visible-light induced
oxidation due to ambient storage conditions.
Superior to capital-intensive multilayer preforms,
the light blocking additive can easily be added
to PET using a single-stage process for monolayer
bottles, resulting in lower machinery costs and no
loss in light blocking performance.
https://www.avient.com/sites/default/files/2020-11/excelite-im-auto-case-study.pdf
CASE STUDY: EXCELITE™ IM CHEMICAL FOAMING ADDITIVES
THE CHALLENGE
With more major OEMs introducing lightweighting
initiatives, the use of chemical foaming additives (CFAs)
is becoming more common among automotive injection
molders.
This offered
significant improvement in dispersion and dimensional
stability, and an additional 2% density reduction,
lowering final part weight.
Dispersion and performance of the additive was critical
to success.
https://www.avient.com/sites/default/files/2024-11/Aquamix Product Bulletin.pdf
PRODUCT BULLETIN
Aquamix™ Additive Formulations
Dispersions and Emulsions
The Aquamix™ portfolio of aqueous additive
formulations consists of a full line of dispersed
and emulsified curatives, antioxidants, fillers,
vulcanizers, optical brighteners, flame retardants,
UV stabilizers, and tackifiers.
These high quality,
water-based additives can be customized to meet
material requirements and fit unique customer
needs.
Aquamix additives are fully compatible and
easily compounded with base polymers.