https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
From resin
formulations to composite matrix and
fiber configurations, we can help you
develop the combination that
will meet your specific needs.
DESIGN
Finally, when creating a component that
will meet your application requirements
efficiently and economically, it’s
important to consider design early
in the development process.
WHEN YOU WORK WITH Avient
From concept to component, you can leverage Avient’s expertise throughout the development cycle in three key
areas: Materials, Processing & Design
DE
SI
GN
MATERIALS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/resources/Universal_Polyamide_Overmold_Thermoplastic_Elastomer.pdf
An Universal polyamide overmolding TPE technology has been
developed by inventing novel compatibilization technology.
This
demand has propelled the development of novel thermoplastic elastomers that will bond to
various rigid substrates.
NEW POLYAMIDE OVERMOLD TECHNOLOGY
We have developed a universal polyamide OM TPE technology platform(4).
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-dog-toy.pdf
PET SUPPLY
MANUFACTURER
D O G T O Y
• Tear strength
• Durability
• Colorability
• Formulation must not intentionally contain BPA, heavy
metals, latex, natural rubber, phthalates, or SVHC
(REACH)
• Optimized material processing and tooling
through technical services and application
development support
• Delivered a solution to address regulation
and consumer safety concerns
Versaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/industries/packaging/personal-care-packaging/bath-and-shower
Additives to preserve clarity and retain opacity developed for dental care products using WithStand™
Sync design with manufacturability: Learn about how Avient Design can help simplify your new product development process
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
Our
application development, engineering and
industrial design teams can help you to:
• Increase stiffness
• Improve impact resistance
• Reduce weight through thin-walling and
material reduction or replacement
• Add strength in high stress areas
Avient’s thermoplastic composite innovation
cell in Englewood, CO features injection and
compression molding equipment as well as design
and testing services, all under one roof.
CAPABILITIES
• Prototype part sampling
• Tooling validation
• Process optimization
• Material configuration
• Application development support
• Laminate analysis
• Mechanical system analysis
• Resin flow with laminate inserts
• Finite Element Analysis
EQUIPMENT SPECIFICATIONS
Injection Molding
• Milacron-Fanuc Roboshot α-S15OiA with
4-axis robot
• Maximum shot capability at 171 grams
with a clamping for 198 tons
• Trial molds include a 4"x6" flat plaque
and a 3"x10" hat stiffening member
Compression Molding
• 450 ton down acting press
• 39" x 39" platen size
• Features automatic shuttle table with
IR preheat oven
Material Testing
• Instron Model 5982 Universal Testing System
with 100 kN load capacity
• AVE2 non-contacting video extensometer with
digital image correlation capability
• Environmental chamber that enables testing
from -150° to 350° C
PRODUCT BULLETIN
PROCESSABILITY
MEETS PERFORMANCE
Polystrand™ advanced thermoplastic
composites combine high strength,
unidirectional, continuous fibers with
engineered thermoplastic resins to create
continuous fiber reinforced thermoplastic
(CFRTP) materials that feature exceptional
strength-to-weight ratio and high impact
resistance.
https://www.avient.com/sites/default/files/2021-04/gravi-tech-pipe-system-valve-case-study.pdf
We wanted to make it easier for our customers to
create durable piping systems by developing a plastic flapper
valve that could be easily fused onto polyethylene (PE) pipe.
THE SOLUTION
Gravi-Tech™ density-modified formulations are unique,
high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals.
https://www.avient.com/sites/default/files/2020-07/comptek-catalog.pdf
Developing the most appropriate formulation
for an application is our forte.
We have helped
customers develop parts that are:
• Wear-resistant: End products such as
bearings and sleeves that do not
require lubrication
• Conductive: Electrical and/or thermal
conductivity, in molded and extruded parts
• X-Ray opaque: Used for medical and dental
devices.
https://www.avient.com/sites/default/files/2024-02/CAI W_C Colorants and Additives for TPU Product Bulletin _A4.pdf
This can help to reduce
inventory and can allow the use of general-
purpose resin
Avient Value-Added Services
Avient supports these colorant and additive
technologies including:
• A focus on sustainability with innovative
materials and solutions to help you meet
your sustainability goals, including PCR Color
Predication Service and Product Footprint
Calculator
• Leading Color Trend and Design Services -
Trend and color insights along with product
development assistance from concept through
commercialization to optimize design and
gain speed to market
• Avient Design - A highly specialized group of
industrial designers and project engineers
that provides advanced design and detailed
analysis to foster higher levels of innovation
• Application Development and Technical
Support - Technical experts specifically
trained to work directly with your team to
solve definitive application challenges with
new or existing approaches
• Regulatory Support - Dedicated product
stewardship assisting with new product
approvals to reduce regulatory overheads
and minimize risk
• Reliable field technical services and support
- Onsite support for tool design, startup,
and production optimization to gain
manufacturing efficiencies and help resolve
technical issues
https://www.avient.com/sites/default/files/2020-08/colormatrix-joule-tech-bulletin-a4.pdf
Recipes’ are usually developed by experienced
blowing technicians and are subsequently
locked into the blowing machine and dialed up
on request.
As a major supplier of additives and colors
to the plastics industry, ColorMatrix has, in the
course of supporting its customers worldwide,
developed best practice guidelines for its
products which it provides as a free service.