https://www.avient.com/sites/default/files/2020-08/advanced-composites-overview-brochure_0.pdf
These methods include:
PULTRUSION
• Fibers are impregnated with liquid thermoset
resins, then pulled through a heated die to cure
the resin and form the product
• This continuous, automated manufacturing
process creates constant cross section profiles
of any pre-determined length with consistent,
uniform quality and exceptional mechanical
performance
• Applications include rods and profiles of various
lengths and complexities, such as utility poles,
insulator core rods and structural beams
CONTINUOUS FILAMENT WINDING
• Combines the principles of filament winding with
pultrusion to create constant or tapered cross-
sectional tubing in precision sizes
• The unique axial and biaxial fiber orientation
provides flexural and tensile strength, as well as
crush and burst resistance
• Applications include lightweight shelter frames
and sporting goods components
CONTINUOUS RESIN TRANSFER MOLDING (CRTM™)
• Engineered core materials are sandwiched
between structural composite laminate face sheets
• Continuous composite sandwich panels feature
high specific strength and stiffness-to-weight ratio
• Applications include ballistic resistant panels,
truck floors and rail car doors
CONTINUOUS FIBER REINFORCED THERMOPLASTICS
• Fully recyclable tape, X-Ply™ (0°/90°), and other
multi-ply configurations with widths up to 10' wide
• Sandwich panels in unlimited lengths,
up to 6" thick and 10' wide
• High volume production capacity
• Applications include structural and aerodynamic
components in transportation, and reinforcement
of materials such as wood and metal
THERMOSET COMPOSITE LAMINATES & BARSTOCK
• Unidirectionally reinforced barstock, laminates
and hybrid composites engineered to maximize
deflection and fatigue resistance
• Customizable shapes and sizes
• Applications include archery bow limbs, flat
springs, prosthetics, sporting equipment
THERMOSET FINISHING OPERATIONS
• Customized finishing capabilities for barstock and
laminates including machining, water-jet cutting,
profiling/shaping, sanding, slitting, laminating,
molding and coatings
TESTING CAPABILITIES
• Mechanical – Flexural, tensile, compression, shear,
fatigue, impact resistance
• Physical – Specific gravity/density, Barcol
hardness, water absorption, void content,
resin/fiber content, dye penetrant, viscosity
• Thermomechanical – Coefficient of linear thermal
expansion, glass transition temperature, deflection
temperature, degree of cure, curing properties
• Electrical – High-voltage, low current dry arc
resistance of solid electrical insulation, dielectric
strength, water diffusion
ABOUT AVIENT
ADVANCED COMPOSITES
The Avient advanced composites portfolio
consists of Glasforms™, Gordon Composites™
and Polystrand™ branded materials.
This
leading-edge product offering of high
performance alternatives to typical fiber
reinforced composites and traditional
materials such as wood, ceramic and metal
serves applications requiring high strength-
to-weight ratios, stiffness, and dimensional
stability.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/news/polyone-helps-schneider-electric-satisfy-global-demand-affordable-sustainable-light-and-power
PolyOne worked with designers at Schneider Electric to select the material and also supported testing at the Schneider Electric R&D center in India.
The Mobiya™ TS 120 also needed a material that would bounce back to original shape with repeated flexing while resisting tears and scratches.
PolyOne Corporation, with 2014 revenues of $3.8 billion, is a premier provider of specialized polymer materials, services and solutions.
https://www.avient.com/idea/rise-above-four-common-lightweighting-mistakes
Stop thinking one-for-one: Rather than looking for materials that can replace a metal part using the identical geometry, designers are now capitalizing on the additional freedom to form plastics into net shapes.
Don’t wait too long to select materials: Engage with a polymer supplier early on in the design process to specify the exact material attributes you need.
Knowledgeable suppliers can also open your eyes to material possibilities you may not have considered, either with new formulations or additives and fillers.
https://www.avient.com/knowledge-base/case-study/lighten-structural-performance-gets-upgrade
The Challenge
A major US automotive OEM makes extensive use of lightweight composites materials.
Each cradle brace is a two-foot long, rectangular bar with a “U” shape machined into each end for a metallic insert.
Learn more about custom material formulations by contacting an expert at Avient today
https://www.avient.com/knowledge-base/article/how-perfect-thermal-management-led-lighting-applications
Reassess your standard raw material
Aluminum has typically served as the go-to material for thermal management.
Unlike metal, thermoplastics can also be molded into complex shapes that fit tight spaces.
https://www.avient.com/knowledge-base/case-study/lighten-structural-performance-gets-upgrade?rtype[]=1124
The Challenge
A major US automotive OEM makes extensive use of lightweight composites materials.
Each cradle brace is a two-foot long, rectangular bar with a “U” shape machined into each end for a metallic insert.
Learn more about custom material formulations by contacting an expert at Avient today
https://www.avient.com/knowledge-base/article/how-perfect-thermal-management-led-lighting-applications?rtype[]=1164
Reassess your standard raw material
Aluminum has typically served as the go-to material for thermal management.
Unlike metal, thermoplastics can also be molded into complex shapes that fit tight spaces.
https://www.avient.com/knowledge-base/article/eco-conscious-alternative-coloring-textiles?rtype[]=1164
One way clothing and footwear producers are working to address these priorities is by using more recycled raw materials, such as recycled polyester from polyethylene terephthalate (PET) bottles, within their synthetic fibers.
The plastic mass is then shaped into filaments, spun, and texturized into an already-dyed yarn.
https://www.avient.com/knowledge-base/article/eco-conscious-alternative-coloring-textiles
One way clothing and footwear producers are working to address these priorities is by using more recycled raw materials, such as recycled polyester from polyethylene terephthalate (PET) bottles, within their synthetic fibers.
The plastic mass is then shaped into filaments, spun, and texturized into an already-dyed yarn.
https://www.avient.com/knowledge-base/article/eco-conscious-alternative-coloring-textiles?ind[]=6595
One way clothing and footwear producers are working to address these priorities is by using more recycled raw materials, such as recycled polyester from polyethylene terephthalate (PET) bottles, within their synthetic fibers.
The plastic mass is then shaped into filaments, spun, and texturized into an already-dyed yarn.