https://www.avient.com/resource-center?document_type=62&all=1
Avient is an intermediate supplier of specialty polymers and related raw materials designed to meet the specifications of its manufacturing customers.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-extrusion.pdf
Overview • FIBER-LINE® extrusion is the process of forming a polymer jacket of various thickness around a core of high-performance fibers • Fiber core can be parallel, twisted, or in rope form • Polymer jacket selected to optimize flex, chemical, temperature, & UV resistance Key Features • .50mm – 30.00mm size capability • Protect the core from mechanical, environmental, and chemical damage • Extend life of cable or strength member • Enhance flame & chemical resistance • Improve UV resistance • Many polymers available FIBER-LINE® FIBERS SUITABLE FOR EXTRUSION • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Technora® • Carbon Fiber • Fiberglass FIBER-LINE® PRODUCTS ADDED BY EXTRUSION • Strength members • Tracer-wire • Micro-cable • Ruggedized cable Our Polymer Offering • EPC • ETFE • FEP • Hytrel • PFA • Polyethylene • Polypropylene • Polyurethane • PVC • PVDF EXTRUSION FIBERS PROCESSES PRODUCTS FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD This data is provided for informational purposes only, and does not constitute a specification.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-strengthmembers.pdf
FL.Datasheet StrengthMembers.indd FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD Key Features • Dielectric strength members • Sizes Available: 0.175 mm – 18.00 mm • Available Forms: Flat, Twisted, Cords, Rovings, & Jacketed • Shapes: Flat or round FIBER-LINE® FIBERS FOR STRENGTH MEMBERS • Kevlar® Para-Aramid • Vectran® Liquid Crystal Polymer (LCP) • Zylon® Polybenzyloate (PBO) • Carbon Fiber • Ultra High Molecular Weight Polyethylene (UHMWPE) • PET Polyester • Fiberglass • Nylon Polyamide • Technora® FIBER-LINE® PERFORMANCE ADDING COATINGS • FIBER-LINE® Wearcoat™: Abrasion Resistance* • FIBER-LINE® Bondcoat™: Ahdesion Promotion* • FIBER-LINE® Protexcoat™: UV Protection* • FIBER-LINE® Colorcoat™: Color Identification* • FIBER-LINE® Swellcoat®: Water Absorbing Protection* • FIBER-LINE® Swellcoat®Blocker: Block Water Migration* FIBER-LINE® PRODUCTS W/ STRENGTH MEMBERS • Strength members in cables • Steel replacement Overview FIBER-LINE® develops, produces, and markets a full line of high performance strength members.
STRENGTH MEMBERS FIBERS PROCESSES PRODUCTS FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD Key Features • Dielectric strength members • Sizes Available: 0.175 mm – 18.00 mm • Available Forms: Flat, Twisted, Cords, Rovings, & Jacketed • Shapes: Flat or round FIBER-LINE® FIBERS FOR STRENGTH MEMBERS • Kevlar® Para-Aramid • Vectran® Liquid Crystal Polymer (LCP) • Zylon® Polybenzyloate (PBO) • Carbon Fiber • Ultra High Molecular Weight Polyethylene (UHMWPE) • PET Polyester • Fiberglass • Nylon Polyamide • Technora® FIBER-LINE PERFORMANCE ADDING POLYMER JACKETS • LDPE, MDPE, HDPE** • PP** • ETFE** • Polyurethane** • PVC** • PFA** • PVDF** • EPC** Overview FIBER-LINE® develops, produces, and markets a full line of high performance strength members.
K58220T N/A Kevlar® 2480 LBs (1125 KGs) 230 FT/LB (154 M/KG) Flat 2.81 mm N/A Strength member in cable application Product ID FIBER-LINE® Polymer Jacket Base Fiber Break Strength Yield Geometry Nominal Diameter Description 13.75mm K/Hytrel Hytrel Jacket Kevlar® 29000 LBs (13154 KGs) 138 KGs/KM Round 13.75mm Kevlar rope w/ Hytrel extruded jacket 12.5mm K/TPU TPU jacket Kevlar® 24000 LBs (10885 KGs) 115 KGs/KM Round 12.5mm Kevlar rope w/ Hytrel extruded jacket 7.87mm K/MDPE MDPE Jacket Kevlar® 24000 LBs (10885 KGs) 50 KGs/KM Round 7.87mm Kevlar w/ MDPE extruded jacket .58mm C/PU TPU jacket Carbon 74 LBs (33.6 KGs) N/A Round/ Flat .58mm Carbon w/ TPU extruded jacket 4.50mm K/HDPE HDPE jacket Kevlar® 2000 LBs (907 KGs) 16 KGs/KM Round 4.06 mm Kevlar w/ HDPE extruded jacket POPULAR JACKETED STRENGTH MEMBERS MOVING HIGH PERFORMANCE FIBERS FORWARD This data is provided for informational purposes only, and does not constitute a specification.
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER FORMULATIONS PRIME & RECYCLED NYLON THERMOPLASTICS PROCESSING GUIDE 2 Nymax Polymer Formulations Nymax™ and Nymax™ REC Formulations Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and with various levels of glass fiber and mineral reinforcements.
Additional draft may be required for grained/textured surfaces. 4 Nymax Polymer Formulations Troubleshooting Recommendations Problem Cause Solution Incomplete Fill Melt and/or mold too cold • Increase nozzle and barrel temperatures • Increase mold temperature • Increase injection rate • Check thermocouples and heater bands Mold design • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line Shot size • Increase shot size • Adjust transfer position to 98% full • Increase cushion Brittleness Wet material • Check moisture.
Degraded/ overheated material • Decrease melt temperature • Decrease back pressure • Use smaller barrel • Decrease injection speed Gate location and/or size • Relocate gate to nonstress area • Increase gate size to allow higher flow rate and lower molded in stress Fibers/Minerals on Surface or Uneven Surface Appearance Melt temperature too low • Increase melt temperature • Increase mold temperature • Increase injection speed Insufficient packing • Increase hold pressure and time • Increase shot size Processing Guide 5 Problem Cause Solution Sink Marks Part geometry too thick • Reduce wall thickness • Reduce rib thickness Melt too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature Insufficient material volume • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Decrease injection rate • Increase transfer position Excess material volume • Adjust transfer position • Decrease pack pressure • Decrease shot size • Decrease injection rate Melt and/or mold too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink • Increase cooling time • Decrease mold temperature Too little shrink • Decrease cooling time • Increase mold temperature Troubleshooting Recommendations 6 Nymax Polymer Formulations Troubleshooting Recommendations Problem Cause Solution Burning Process related • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection rate Mold design • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Check moisture.
https://www.avient.com/sites/default/files/2020-03/Global_High_Yield_%26_Leverage_Conference %281%29.pdf
Loose buffer tube – made of PBT, PTFE, Nylon 12, PP or other polymers.
Both parts are made of silica/glass or polymer 4.
Central support member • Pultruded composite rod, often polymer coated 5.
https://www.avient.com/sites/default/files/2022-05/DOC 1879.pdf
Avient is a premier provider of specialty polymer formulations, color and additive systems, packaging solutions and polymer distribution.
We are a premier provider of specialty polymer formulations, color and additive systems, packaging solutions, and polymer distribution.
Avient is a premier provider of specialty polymer formulations, color and additive systems, packaging solutions, and polymer distribution.
https://www.avient.com/sites/default/files/2024-02/Gravi-Tech REC Recycled Formulations Product Bulletin.pdf
Gravi-Tech™ REC Recycled Formulations Gravi-Tech™ REC recycled formulations are density modified engineered polymers based on recycled resin and/or recycled filler from post-industrial recycled (PIR) and/or post-consumer recycled (PCR) sources.
They offer a more sustainable alternative to density modified grades that are based on prime/virgin polymers.
These polymer formulations have been developed to achieve equivalent performance to prime density modified solutions with added sustainability benefits.
https://www.avient.com/sites/default/files/2024-04/OnColor Orange Nylon Colorant for EV Connectors Application Bulletin.pdf
Its portfolio of OnColor™ polymer colorants was developed to improve the heat and long-term color stability of cautionary orange polymers for high-voltage EV connectors, offering the following benefits: • Long-term fading resistance in thermal aging tests at up to 130°C for 1,000 hours, • No migration, excellent processing stability • Lower corrosion risk vs. typical comparable colorants • No impact on flame retardancy and limited adverse effects on essential mechanical characteristics, including flexural and impact strength Avient’s orange nylon colorants are available in several validated RAL, Pantone, and JPMA orange shades for compounding, injection molding, and extrusion.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-frp.pdf
FL.Datasheet FRP.indd FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD Key Features • Sizes Available: 0.25 mm – 5.00mm • Dielectric (excluding Carbon) • Additional ujacketing available up to 17.00 mm • Oval & rectangular shapes available • Rod printing available for accurate length reading • Splicing/ respooling services available FIBER-LINE® FIBERS FOR FRP • Fiberglass • Kevlar® Para-Aramid • Vectran® Liquid Crystal Polymer (LCP) • Zylon® Polybenzyloate (PBO) • Carbon Fiber FIBER-LINE® PERFORMANCE ADDING COATINGS • Swellcoat® Water Absorbing Protection • Protexcoat™ UV Degradation Prevention FIBER-LINE® PRODUCTS W/ FRP • Strength elements • Central strength members Overview • FIBER-LINE® recently installed new state of the art pultrusion equipment to complement its traditional processes for making FRP (Fiber Reinforced Polymer). • Resin chemistry is optimized for process conditions, fiber adhesion, and end-use application of FRP.
https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
The problem is that most polymer housings are not able to resist the chemicals involved in this treatment without cracking.
After fully understanding all of the requirements, Avient’s technology team began to formulate an easy- to-mold, durable and aesthetically pleasing specialty polymer that provided processing flexibility and wouldn’t require retooling.