https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate
and lower molded in stress
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature
too low
• Increase injection speed
Insufficient packing • Increase hold pressure and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase packing pressure
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Loose clamp • Reset mold height
• Increase clamp tonnage
Shrink
Too much
shrink
Too little
shrink
• Decrease cooling time
6 Nymax Polymer Formulations
Burning
Process related
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material
• Check moisture.
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Process related
• Increase pack pressure
• Increase pack time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Processing Guide 7
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Adjust transfer position
• Decrease cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Part is too hot
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
Rheology
The viscosities of both TPE-1 and TPE-2 at different shear rates were measured using a capillary
rheometer at 200oC by a method prescribed in ASTM D3835.
Figure 1
Surface energy of various thermoplastic elastomers with rigid thermoplastics
Engineering
Plastics
Polyamide 6,6
ABS
Polycarbonate
Acrylic
Polystyrene
Polypropylene
Polyethylene
Elastomers
COPA
TPU
COPE
S-TPE
TPV
mPE
Surface
Energy (mN/m)
46
43
40
37
34
31
28
Figure 2
Schematic diagram of the peel test
Table I
Physical property of TPE-1
Shore A Hardness (10 second delay) 44
Specific Gravity (g/cm3) 0.90
Color Natural
300 % Modulus (PSI) 348
Tensile Strength (PSI) 603
Elongation at Break (%) 598
Tear Strength (lbf/in) 110
Table II
Adhesion value of TPE-1 on different substrates
Substrate
Average Peel Strength
(lbf) Failure Type
PP 17 Cohesive
Copolyester 13 Adhesive
PET 13 Adhesive
PPE/HIPS 18 Adhesive
PMMA 15 Adhesive
PS 18 Adhesive
PC 17 Adhesive
PC/ABS 14 Adhesive
HIPS 13 Adhesive
ABS 13 Adhesive
Table III
Properties and peel strength of TPE-2 materials
15.37Nylon
11.16.5POM
227Polyester
22.619PC/ABS
24.5-ABS
20.828PP
Peel Strength (PIL)
713721Tensile Elongation (%):
10811010Tensile Strength (psi):
5651Hardness:
BA
15.37Nylon
11.16.5POM
227Polyester
22.619PC/ABS
24.5-ABS
20.828PP
Peel Strength (PIL)
713721Tensile Elongation (%):
10811010Tensile Strength (psi):
5651Hardness:
BA
Figure 3
Capillary viscosity of TPE-1 and -2 at 200°C
1.00E+00
1.00E+01
1.00E+02
1.00E+03
1.00E+01 1.00E+02 1.00E+03 1.00E+04 1.00E+05
Shear rate (1/sec)
Vi
sc
os
ity
(P
a*
se
c)
TPE-1 TPE-2A TPE-2B
GLS Corporation
Abstract
Introduction
Experimental
Material
Two classes of “universal overmolding TPEs” have been developed and used in this study.
https://www.avient.com/sites/default/files/2024-11/Color and Additive W_C Product Selection Guide_Web.pdf
ONCOLOR™ COLOR CONCENTRATES
• Complete range of in-stock color solutions
designed specifically for telecommunications,
energy, and automotive applications
- Complete Munsell color range for
telecommunications applications
- Complete NEMA color range for electrical
applications
- J1128 SAE specifications for automotive
applications
- UL 2885 file E482856 for halogen-free
formulations
• Custom color solutions for your most demanding
low smoke, non-halogenated, UV, temperature,
aging, and shrinkage requirements
• Weatherable pigments providing color fade
resistance for demanding outdoor applications
• Optimized formulations for cross-linked
polyethylene wire and cable constructions
CESA™ PERFORMANCE ADDITIVE
CONCENTRATES
Custom designed additive solutions for your specific
applications, providing added value through ease of
processing, product performance, and operational
cost savings
• Laser marking - improve marking reliability
and durability in all types of cable jacketing and
insulating materials
• Antimicrobial - help protect cables from harmful
mold and bacteria growth
• Nucleating agents - maintain critical dimensions
and manage shrink characteristics
• Chemical foaming agents - take out weight and
reduce resin costs
• UV stabilizers - protect resin material and extend
product life
• Antioxidants - maintain physical properties
• Processing aids - minimize die drool associated
with some materials
COLORANT CHROMATICS™ HIGH-
TEMPERATURE POLYMER SOLUTIONS
• Fluoropolymer and high-temperature
thermoplastics-based colorant and additive
concentrates and compounds
• Dispersed pigments for coloring PTFE
• Functional additives including laser marking,
foaming agents, and conductive, antistatic,
radiopaque, reinforced, and cross-linked grades
• Full range of printing, striping, and marking inks
PRODUCT
LET DOWN
COLOR
CC10225921 1.00% Black
CC00012573 1.00% White
CC10222359 1.00% Red
CC10223395 1.00% Gray
CC10222361 1.00% Green
CC00012376 1.00% Blue
CC10222363 1.00% Orange
CC10222360 1.00% Yellow
CC10223394 1.00% Brown
CC00012516 1.00% Purple
CC10062368 1.00% Aqua
CC10223396 1.00% Pink
C
PRODUCT
LET DOWN
COLOR
CC00000001 1.00% Black
CC00012837 1.00% White
CC10225296 1.00% Red
CC10225298 1.00% Gray
CC10225300 1.00% Green
CC10225295 1.00% Blue
CC10225297 1.00% Orange
CC10225299 1.00% Yellow
CC10225301 1.00% Brown
CC10225603 1.00% Purple
CC10225293 1.00% Aqua
CC10225294 1.00% Pink
PE
ONCOLOR™ SOLUTIONS FOR TELECOMMUNICATIONS
• PVC colorants designed for telecommunications and fiber optic applications
• PE colorants that are excellent for foam skin and solid insulation applications
• EVA colorants designed for cross-linked materials and resin applications including XLPE, XLPO, PVC, PE, and more
PRODUCT
LET DOWN
COLOR
CC00012853 1.00% Black
CC00012946 1.00% White
CC10221766 1.00% Red
CC10221760 1.00% Gray
CC10221765 1.00% Dk Green
CC10221764 1.00% Lt Green
CC10221757 1.00% Dk Blue
CC10221761 1.00% Lt Blue
CC10221767 1.00% Orange
CC10221763 1.00% Yellow
CC10221758 1.00% Brown
CC10221762 1.00% Purple
CC10224626 1.00% Tan
CC10221759 1.00% Pink
EV
A
PRODUCT
LET DOWN
COLOR
CC10190635 3.00% Black
CC10190642 3.00% White
CC10190641 3.00% Red
CC10190637 3.00% Gray
CC10190638 3.00% Green
CC10185195 3.00% Blue
CC10185197 3.00% Orange
CC10190643 3.00% Yellow
CC10190636 3.00% Brown
CC10190640 3.00% Purple
CC10190634 3.00% Aqua
CC10190639 3.00% Pink
PB
T
PRODUCT
LET DOWN
COLOR
CC10246438WE 2.00% Aqua
CC10245005WE 2.00% Black
CC10246090WE 2.00% Blue
CC10264438DR 2.00% Brown
CC10245008WE 2.00% Gray
CC10246092WE 2.00% Green
CC10264439DR 3.00% Orange
CC10261866DR 2.00% Pink
CC10261867DR 2.00% Purple
CC10264436DR 2.00% Red
CC10245006WE 2.00% White
CC10246093WE 2.00% Yellow
U
L
85
ONCOLOR™ SOLUTIONS FOR ENERGY CABLE APPLICATIONS
• Recommended use rate may vary depending on specific application, process, equipment, and resin grade
PRODUCT
LET DOWN
COLOR
(NEMA)
CC00012342 1.00% Black
CC00012575 1.00% White
CC00012547 1.00% Red
CC10018221 1.00% Gray
CC00012444 1.00% Dk Green
CC10018222 1.00% Lt Green
CC00012408 1.00% Dk Blue
CC00012407 1.00% Lt Blue
CC10013140 1.00% Orange
CC00036502 1.00% Yellow
CC00012363 1.00% Dk Brown
CC00012373 1.00% Lt Brown
CC00012526 1.00% Purple
CC10018225 1.00% Tan
C
PRODUCT
LET DOWN
COLOR
(NEMA)
AB13820380 3.00% Yellow
AB24820333 3.00% Orange
AB32820571 3.00% Pink
AB33820570 3.00% Red
AB44820167 3.00% Purple
AB54820507 3.00% Dark Blue
AB63820502 3.00% Dark Green
AB72820811 3.00% Gray
AB84820533 3.00% Brown
AB94820333 3.00% Black
CC00016954 1.00% White
N
YL
O
N
ONCOLOR™ SOLUTIONS FOR AUTOMOTIVE APPLICATIONS
• EVA colorants designed for use with cross-linked materials such as XLPE
• Recommended use rate is 1.00% and may vary depending on specific application, process, equipment,
and resin grade
PRODUCT
LET DOWN
RATIO COLOR
CC00012853 1.00% Black
CC00012946 1.00% White
CC10221766 1.00% Red
CC10221760 1.00% Gray
CC10221765 1.00% Dk Green
CC10221764 1.00% Lt Green
CC10221757 1.00% Dk Blue
CC10221761 1.00% Lt Blue
CC10221767 1.00% Orange
CC10221763 1.00% Yellow
CC10221758 1.00% Brown
CC10221762 1.00% Purple
CC10224626 1.00% Tan
CC10221759 1.00% Pink
EV
A,
J
11
PRODUCT
LET DOWN
RATIO COLOR
CC00012342 1.00% Black
CC00012575 1.00% White
CC00012535 1.00% Red
CC00012461 1.00% Gray
CC00012425 1.00% Dk Green
CC00012426 1.00% Lt Green
CC00012379 1.00% Dk Blue
CC00012378 1.00% Lt Blue
CC00012490 1.00% Orange
CC00012585 1.00% Yellow
CC00012363 1.00% Brown
CC00012525 1.00% Purple
CC00012561 1.00% Tan
CC00012507 1.00% Pink
C,
J
11
A RANGE OF WORLD-CLASS SERVICES
With manufacturing facilities and innovation centers across the globe, we work
with you to understand your goals and provide the expertise you need for your
wire and cable applications.
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Puede
haber situaciones en las que, al evitar pagos de facilitación
o coimas, se ponga en riesgo la seguridad personal de
nuestros asociados (o sus familias).
Un proveedor u otro tercero:
• solicita que se efectúen pagos a una cuenta
bancaria personal o en el extranjero;
• carece de experiencia en el producto, el área o la
industria, o no tiene personal calificado;
• se opone a dar una declaración detallada del
trabajo.
https://www.avient.com/sites/default/files/2023-08/Maxxam BIO Bio-Based Polyolefin Formulations Product Bulletin.pdf
KEY CHARACTERISTICS
Formulated with bio-based resin and/or
10–50% filler from renewable plant sources,
Maxxam BIO formulations:
• Reduce product carbon footprint
• Achieve equivalent performance to standard
polyolefin formulations
• Provide good stiffness, durability, impact
resistance and UV stability
• Deliver good surface finish and are easy to color
• Enable customized performance characteristics
depending on application need
• Offer food contact compliance
MARKETS AND APPLICATIONS
Maxxam BIO formulations are suitable for use across
many industries and applications where traditional
polyolefin materials are used, including:
• Transportation Interior Applications -
Decorative profiles, trunk side liners, pillars,
T-cup
• Industrial - Structural parts, furniture
• Consumer - Household goods, personal care
items, packaging, office supplies, food contact
applications
• Electrical and Electronic – Housings, buttons,
junction boxes
SUSTAINABILITY BENEFITS
• Formulated with bio-based resin and/or
10–50% natural filler
• Utilize natural filler from renewable plant
sources including olive seed based powder
and cellulose fiber
• Offer a lower product carbon footprint
compared to traditional petroleum-based
feedstock
• Can be recycled at end of life
PRODUCT BULLETIN
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5036
Natural FD
Maxxam BIO
MX5200-5030
Natural FD
Maxxam BIO
MX5200-5030
Natural FD X1
Maxxam BIO
MX5200-5001
Maxxam BIO
MX5200-5033
Maxxam BIO
MX5200-5034
Maxxam BIO
MX5200-5035
Filler/Reinforcement Unfilled Unfilled Unfilled 30%
Glass Fiber
10%
20%
30%
Density
(ISO 1183) g/cm 0.90 0.90 0.90 1.12 0.96 1.03 1.12
Tensile Modulus
(ISO 527-1) @ 23°C MPa 1500 1000 1000 6400 1350 1650 2100
Tensile Stress
(ISO 527-2) @ 23°C MPa 27.0 20.0 20.0 75.0 13.0 14.0 15.0
Tensile Strain
at Break
% 5 50 50 3.0 50 37 18
Charpy Notched
(ISO 179) kJ/m 5 20 25 10 12 10 10
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5023
RS HS HI
Natural 70
Maxxam BIO
MX5200-5025
RS HS
Natural 70
Maxxam BIO
MX5200-5004
RS HS
Maxxam BIO
MX5200-5003
RS
Maxxam BIO
MX5200-5009
RS HS Natural
70
Maxxam BIO
MX5200-5024
RS HS
Maxxam BIO
MX5200-5022
RS HS
Filler/Reinforcement
15%
Olive Seed
Based
25%
Olive Seed
Based
30%
Olive Seed
10%
35%
Olive Seed
5%
15%
Olive Seed
17%
Glass Fiber/
20%
Olive Seed
20% Glass/
10%
Olive Seed
20%
Density
(ISO 1183) g/ccm 1.00 1.15 1.10 1.07 1.09 1.25 1.10
Tensile Modulus
(ISO 527-1) @ 23°C MPa 1750 2000 2700 2500 3800 3500 4100
Tensile Stress
at Break
MPa 21.0 20.0 30.0 20.0 40.0 35.0 42.0
Tensile Strain
at Break
% 24 5 3 5 3 4 2
Notched Izod
(ISO 180) kJ/m 15 7 3 2 5 15 7
MAXXAM BIO POLYOLEFINS – BIO-BASED RESIN – TECHNICAL PERFORMANCE
MAXXAM BIO POLYOLEFINS – OLIVE SEED BASED FILLER – TECHNICAL PERFORMANCE
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5029 NF HI
UV Black X1
Maxxam BIO
MX5200-5032 NFS
UV Natural
Maxxam BIO
MX5200-5020 NF/NFS
UV Natural X1
Maxxam BIO
MX5200-5016 NF
Natural
Filler/Reinforcement 10% Cellulose Fiber 20% Cellulose Fiber 30% Cellulose Fiber 40% Cellulose Fiber
Density
(ISO 1183) g/ccm 0.95 1.00 1.02 1.07
Tensile Modulus
ISO 527-1) @ 23°C MPa 1550 1750 2640 3600
Tensile Stress at Break
(ISO 527-2) @ 23°C MPa 33 30 48 55
Tensile Strain at Break
(ISO 527-2) @ 23°C % 8 12 9 4
Charpy Notched Impact
Strength (ISO 179/1eA) kJ/m2 5 6 5 5
Charpy Unnotched Impact
Strength (ISO 179/1eU) kJ/m2 33 49 38 30
MAXXAM BIO POLYOLEFINS – CELLULOSE FIBER FILLER – TECHNICAL PERFORMANCE
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De conformidad con la mayoría de las leyes ABAC, Avient
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Low-activity amputees—level K2
as defined by the Medicare Functional Classification Level
(MFCL) rating system—have the ability to traverse low-
level environmental barriers such as curbs and stairs.
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Resin impregnated,
continuous glass fibers are drawn through a curing die of a specific cross section, yielding consistent quality,
dimensions and mechanical properties to provide more consistent spring rates than alternate materials.